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High production rate wafer making machine High production rate wafer making machine

High production rate wafer making machine

1.Profile Introduction We design and manufacture of an exclusive machines and equipment for producing superior quality wafer production line,which is...
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Product Description

1.Profile Introduction

We design and manufacture of an exclusive machines and equipment for producing superior quality wafer production line,which is complied with food hygiene standard. It consists of baking oven,cooling tower,sheet picking machine,cream spreading machine,cooling cabinet,cutting machine,batter mixer,cream mixer and smash machine.

Our production line can run in stable performance. The driven motors adopt SEW Germany, the bearings use SKF Fracne. Operating system uses PLC programing make the production automated and easy control.

2.Model and Capacity of Full-automatic Wafer Production Line as follows:

For 75 plates wafer production line

Type / plates

27

33

39

45

51

63

75

Electricity consumption

120KW

140KW

160KW

180KW

200KW

240KW

280KW

Daily capacity (24 hours)

2.0Tons

3.0Tons

3.5Tons

4.0Tons

4.5Tons

6.0Tons

7.5Tons

Type / plates

27

33

39

45

51

65

75

Gas consumption

13kg/h

15kg/h

19kg/h

23kg/h

27kg/h

32kg/h

37kg/h

Daily capacity (24 hours)

2.0Tons

3.0Tons

3.5Tons

4.0Tons

4.5Tons

6.0Tons

7.5Tons

3.Wafer Production Folw Descriptions

3.1 Batter/Pulp Making by our Batter Mixer

-Provided for manual feeding ingredients

-Equiped with one stirring tank and one storage tank

-Cover of Batter Mixer is 304 stainless steel

-Included electrical control panel of 304 stainless steel

-Fitted with a timer to adjust the mixing time

Technical Parameters

-Power supply: Three-Phases 380V 50HZ

-Motor power: 5.5 Kw

-Motor current: 12.62A

3.2 Batter/pulp holding tank

-Fitted witl detecting rods for automatic batter feeding

-Cover adopts 304 stainless steel

-Easy to dismount for cleaning purposes

3.3 Automatic batter deposit system

-supplied with batter transmission pipe in stainless steel,easy removable for cleaning.

3.4 Wafer baking inside Tunnel Baking Oven

-Control panel: Japan Mitsubishi touching screen

A. control the preset and actual temperature on the touch screen

B. digital dispalys for temperatures and number of wafer sheets per minute

C. display / control /adjustment of the baking plate transporting speed and batter deposited status

-Automatic top and bottom burner system with high voltage ignition

-Gas-safety device with main gas valve.filter.pressure regulator,gas pressure switch,air pressure switch,manometers and shut-off valves

-Combustion air fan for feed of the combustion

-Automatic temperature control system with radiation

-Probe in order to check the tempratures at baking plates

3.5.Automatic sheet take-off unit:

-With turn wheel and extraction conveyor,

-With rotating brush for cleaning on wafer sheet

-Mounted with brush to remove waste on wafer sheet

-Cover adopts 304 stainless steel

-Imported transmission belt

3.6 Wafer sheet cooling after baking

Wafer sheet transport on ARC Cooling Tower,cooling by natural air

-Cover adopts 304 stainless steel

-Option: mounted on air fan to facilitate wafer sheet cooling

Technicial Parameters

-Power supply: Three-Phases 380V 50HZ

-Motor power: 0.81 Kw

-Motor current: 2.78

3.7 Sheet Picking Machine

The equipment is mainly used to check whether the biscuit unit integrity, if integrity,it will collect the waste biscuit automatic.

-Fitted with take-off unit motivated by cylinder to collect wafer sheets

Technicial Parameters

-Power supply: Three-Phases 380V 50HZ

-Motor power: 0.18 Kw

-Motor current: 0.58A

-Compressor air: 4kg/cm2

-PU transmission belt

3.8 Automatic wafer spreading on Cream Spreading Machine

Spreading cream on surface of wafer sheet by pressing roller.The cream hopper with heating device keeping the hopper temperature.

-Covers be made of imported 304 stainless steel

-Motor & reducer: Germany SEW

-Converter: VLT Danfoss

-Programmer: Japan MITSUBISHI

Technicial Parameters

-Power supply: Three-Phases 380V 50HZ

-Motor power: 3.59 Kw

-Motor current: 13.51A

-Compressor air: 4kg/cm2

-PU transmission belt

3.9 Cream Mixer

Mixing the sugar, shortening and additives, etc. according to the technology prescription. Make the cream quality fine and volume expanded

-Power supply: Three-Phases 380V 50HZ

-Motor power: 5.05 Kw

3.10 Wafer book cooling after creaming in Cooling Cabinet

Make the wafer piece temperature cooling quickly and fully, which make sheet more smooth, more crunch taste and more storage time

-Cover: Imported 304 stainless steel

-Temperature Keeping: 150mm thick of polyurethane

-Main Cooling Unit: Wind-cooling or Water cooling

-Refrigeration: 10 HP

3.11 Wafer book cutting in Cutting Machine

Laminate the wafer sheet and cutting wafer sheet into wafer bar as per demand

Technicial Parameters

-Power supply: Three-Phases 380V 50HZ

-Motor power: 0.75 Kw

-Control panel: High production rate wafer making machine Germany

-Cutting type: stainless knives OR stainless steel wire

3.12 Smashing Machine

Smash the wafer chip for recycle

Technicial Parameters

-Power supply: Three-Phases 380V 50HZ

-Motor power: 3.0 Kw

-Motor current: 6.8A

-Stirring speed: 1420 r/min

About us:

Coral Foodstuff Machine Co., Ltd. -- China food machinery supplier, was established in 2002. It is one of China's large sacled companies specializing in automatical wafer production line. By using of engineers and technicians' professional knowledge and rich experience, combined with various international brand machinery components, our company can manufacture automatic wafer production line with many advantages of reliable performance, high yield, low power, convenient maintenance, easy operation, no environmental pollution, etc, and receives good reputation from customers.

Our Certificates

As a leader in the food machinery industry ,we adhere to the principle of honest and trustworthiness all the time,and have a good reputation on the international market.Over the years, we explore and research in extrusion technology, so that the screw extrusion technology application areas are more extensive. Our single and double screw device has been used in the production of snack foods, breakfast cereals: corn chips, fried food, bread crumbs, soybean tissue protein, pet food, over 20 different functions and yield of the production line for choice; also can manufacture special designed according to special requirements the user's.Our products sell well both at home and abroad.Such as Gemany,Italy,Holland,Spain,Russia,Canada,USA,Mexico,Columbia,Japan,SouthKorea,Uzbekistan,Egypt,South Africa and so on.Welcome your enquiry.

3333333 professional production 111111.11111111 is a continuous feeding operation. 22222 production can be used for cattle feed processing, sheep feed processing, horse feed processing, rabbit feed processing, poultry and poultry feed processing, is a new type of small household particle machine, can also be used as feed processing plant Special particle machine, no dust, add the mixed powder feed into the hopper when working, no heating, no water, no drying, once formed by extrusion, the surface of the processed particles is smooth, the hardness is moderate, and the internal curing is deep and transparent. Starch gelatinization, protein coagulation and degeneration, improved nutritional value and digestion and absorption capacity,

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Shandong Leader Machinery
Mobile : 18660125156
Website : www.digit-life.com
Telephone : 86-05331-85064681
Mail : info@ldfoodmachine.com
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Address : Leader Industrial Park Area F,Jinan,Shandong China

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