clict for more information
Colloid mill by the stainless steel, semi-stainless steel colloid mill composition, the basic principle of colloid mill is the fluid or semi-fluid material through the high-speed relative to the fixed between the fixed teeth and moving teeth, the material subject to strong shear, friction and high frequency Vibration and other effects, effectively crushed, emulsified, homogeneous, warm together, so as to obtain a satisfactory fine processing of the product.
Colloid mill structure features: discrete, horizontal two specifications. The main part of the host by the shell, stator, rotor, regulating mechanism, cooling mechanism, motor and other components. The main parts are made of stainless steel, corrosion-resistant, non-toxic. The use of units according to different material properties, production efficiency, different purposes, the use of different specifications of the type of colloid mill, to achieve good results.
1, the food industry: dairy products, chocolate, soy sauce, jam, peanut butter, cream drinks and so on.
2, the chemical industry: pigments, lubricants, spices, dyes, emulsified asphalt, emulsified rubber, catalyst, paint and so on.
3, the pharmaceutical industry: cod liver oil, confidential, health cream, bee, pollen and so on.
4, daily chemical: shoe polish, toothpaste, cosmetics, balsam, soap, detergent and so on.
5, other industries: construction industry, paper industry, plastics industry, the battery industry.
Colloid mill working principle
The basic working principle of colloid mill is shear, grinding and high-speed mixing effect. Grinding depends on the relative movement of the two tooth surfaces, one of which is rotated at high speed and the other is stationary so that the material passing between the teeth is subjected to great shear and friction, while at high frequency vibrations, high speed vortices The role of complex force under the effective dispersion of materials, floating, crushing, homogeneous.
Colloid mill structure
Colloid mill by the grinding parts, base transmission parts, composed of three parts of the motor. All parts that come into contact with the material are made of high quality stainless steel. The static and static grinding is the key part of the machine. According to the nature of the material being treated, the tooth profile of the grinding plate is different, but the material is made of stainless steel. The motor is specially designed for colloid grinding and is fitted with a flap on the flange cover of the motor to prevent leakage.
Care of the colloid mill operation
Installation Precautions and maintenance:
1, the level of equipment installed in the formation of the concrete foundation, and fixed with the anchor screw (according to the work can not be fixed).
2. Check that each fastening screw is tightened (the rotor center screw is M12 left screw).
3, before use, with a special trigger to rotate the rotor, check with the stator is in contact with the presence of stuck phenomenon, if the above situation does not allow the boot.
4, check and connect the power cord (three-phase alternating current, the voltage of 380 volts, the body to protect the ground) and pay attention to the direction of rotation of the rotor should be pointing with the Supply JM series of food grade stainless steel colloid mill on the same point (clockwise rotation).
5, connected to the cooling water, and pay attention to the water inlet and outlet signs.
6, start the motor, first jog switch, check whether there is noise, vibration. If the situation is not normal should immediately stop, troubleshooting and then try to run.
7, after cleaning the stator, the rotor residual material should be in the running state, the first large chuck to counterclockwise rotation of not less than 90 ° after cleaning.
8, set, rotor clearance adjustment method (adjustment should be in the running state):
A, loosening the two handles b, moving the handle to drive the large chuck rotation, the adjustment of the gap, positioning plate clockwise rotation clearance, material size thinning. Counterclockwise rotation gap increases, the material size rough.
C, set, the rotor gap adjustment, should also be tightened two handles (clockwise).
D, according to the processing of material size and batch requirements, select the best set, the rotor gap can be adjusted after the limit screw to limit the purpose.
9, butter cup, should be regular oiling.
10, the requirements of processing materials:
A, can not be processed dry solid material, can only be wet processing.
B, material grinding should be removed before the debris, the material size is less than 1 mm, the material hardness shall not be higher than HV309, iron and gravel particles and other hard objects into the grinding head, to prevent damage to the machine.
11, according to the material processing requirements, can be carried out one or more grinding, grinding should be done before several experiments to ensure the best gap and flow.
12, before use to pay attention to the work of grinding, running time. If there is an abnormal situation should immediately stop, open the inspection.
13, the stator assembly of the demolition (please note that the stator assembly one, two, three absolutely can not break down). Remove the hopper from the hopper, remove the cap screw, remove the dial, handle the handle, counterclockwise to remove the large chuck, lift up the head cover to remove the stator assembly.
14, the rotor assembly of the demolition (please note that the rotor assembly one or two rotor absolutely can not break down). After the stator is raised, remove the rotor and remove the rotor and remove the rotor. The assembly of the rotor and the stator can be carried out in the reverse order above, before each part of the assembly should be cleaned. Installation, the need to contact the surface and the threaded part of the application to meet the requirements of the oil after assembly.
15, colloid wear or not short-term, should be a good cleaning cavity, to prevent corrosion, it is best to use high-pressure air dry. When cleaning, use the appropriate cleaning agent according to different materials, but should ensure that no damage to the seal (seal material with Dingqing rubber).
16, disassembly should pay attention to the sealing ring shall not be damaged, wrong and lost.
17, according to the required number of times to replace the pulley, the first loose motor cap nut, along the horizontal direction, to the direction of the grinding wheel to drive the motor, so that the Velt belt to relax, the machine down, and then remove the spindle nut and motor shaft Rugged screws, remove the original pulley. Replace the required pulley when you can use the hand hammer gently tap, can not be forced to hit, so as not to damage the pulley, damage the machine accuracy. After changing, with nuts and screws, and then gently lift the machine. After the machine stands up, push the motor in the horizontal direction, tighten the V-belt, and then cover the cover.
Colloid mill maintenance
1, colloid mill for high-precision machinery, running fast, the line speed of up to 20 m / s, and the grinding gap is very small, after the repair must be used to correct the inner surface of the shell with the spindle coaxial degree of error ≤ 0.05mm.
2, repair the machine, in the open, back to adjust the process, never allowed to use a hammer directly hit, the application of wood hammer. Or mat on the wood
Packaging to Hong Kong
Laizhou Xinggeer Chemical Machinery Co., Ltd. is located in the beautiful scenery, fertile Laizhou Bay, south of Qingdao International Port Airport, north of Laizhou port. The company has a fixed assets of 2 million yuan, covering over 6,600 square meters, has a staff of more than 60 people, including senior technical and marketing engineers, the number of high-tech enterprises, the company is a Supply JM series of food grade stainless steel colloid mill manufacturer of chemical machinery products, The Since the establishment of the company, efforts to paint, paint, oil, chemicals, pharmaceuticals, cosmetics, rubber, dyes, inks, leather auxiliaries, plastics and other industrial equipment research and development, products, including mixer, reactor, Artificial marble complete sets of equipment, paint production line, sealant sets of production lines, three roller grinding machine, sand mill, marble glue equipment, high-speed mixer, dryer, emulsifier, colloid mill, ball mill, really stone paint complete sets of equipment, silicone sealant Equipment, stripping machine, packing equipment, pull pipe machine, blown film machine, hydraulic balers, masterbatch complete sets of equipment, mixing tank, and so on more than 80 varieties. Products sell well all over the country. Faced with increasingly fierce market competition, Xing Geer of the machine always adhere to the "quality first, service first" business philosophy and dedication to provide customers with the best quality products and the best after-sales service, welcomed the new and old customers came to discuss cooperation TheLaizhou City, Supply JM series of food grade stainless steel colloid mill Xingge Chemical Plastic Machinery Co., Ltd. welcome you!
uses the deffatted soya/peanut flour as the raw materials. By high temperature and presser,Jinan Joysun Machinery Co., Ltd. the materials can reorgnized and shaped into different shapes by Supply JM series of food grade stainless steel colloid mill , such as pipe, stick,ball, pellets, pillow and so on. As the line make more concentrated and healthy protein, has become the most popular line in all the world.
Supply JM series of food grade stainless steel colloid mill relies on additional energy being supplied that’s preferentially absorbed by the solvents in the process to enhance evaporation Jinan Joysun Machinery Co., Ltd. . are a form of electromagnetic energy (300 Mhz–300 GHz), Supply JM series of food grade stainless steel colloid mill generated by magnetrons under the combined force of perpendicular electric and magnetic fields by .
This mixer Supply JM series of food grade stainless steel colloid mill is three layers and including cooling, heating and heating insulation. is mainly suitable for preparation of foodstuff.Jinan Joysun Machinery Co., Ltd. pharmacy and liquid detergents (such as liquid soap,cleanser essence, shampoo and shower cream etc.).Supply JM series of food grade stainless steel colloid mill Integrating blending, homogenizing dispersing, heating and cooling etc functions, the reacting machine is an ideal device for liquid preparation in various factories.
Copyright © 2017 - 2019Shandong Leader Machinery All Rights Reserved