Best price crushing palm kernel oil manufacturing plant
Best price crushing palm kernel oil manufacturing plant
Section 1: Pre-pressing Workshop Production Line
1>Remove impurity process: Remove the impurities with our high efficiency vibration cleaning sieve and suction gravity stoner. the process need to be equipped with winnowing conveyor to collect the impurities.
2>Husking process: Use our sunflower seed special sheller to husk the seed and seed-sheell separator to separate the shell and kernel. The kernel will go to the next step and the shell will be transferred into the shell storage.
3>Flaking process: Use our flaking machine to flake the sunflower seed kernel.
4> Steam fry/cooking process:Turn the sunflower seeds flake into ripe after humidification, heating and steam frying.
5>Pressing process: Using oil pressing machine to press the fried sunflower seed flake.
Features of oilseeds pretreatment & processing machines:
◊ Innovative designs to meet various pretreatment and pressing of multiple oil seeds.Oil seed pretreatment and pressing equipments adopt advanced process design, being equipped with different process on basis of oil seed property.
◊ Affordable oil processing solution with low cost.We provide reasonable designed oil pretreatment and pressing machines with durable structure, low production cost and affordable invest on major oil equipment.
◊ Environmental protection and energy saving oil plant.Combing the consideration of local climate and water quality with oil pretreatment and pressing process, Huatai assures the most reliable and lowest cost oil machine designs for users worldwide.
◊ Full set of production line and services.Huatai promises complete set of oil seed pretreatment & pressing machine production line including design, manufacturing and installation as well as on time after sale service.
Section 2: Oil Cake Solvent Extract Production Line:
1, the extracting device adopts stainless steel fixed grid board, frequency conversion speed regulation, extracting machine storage tank self- automatic control, high extracting efficiency, low energy consumption, extracting condenser, steam degassing condenser, stripping condenser, evaporative condenser, the final condenser are aluminum alloy tube-type condenser, the condensation effect is fast.
, dissolution, drying in one machine. The production of finished meal powder is fine, good color, evapo-separated machine material levels are self-control.
3, the use of film evaporation process, evaporation temperature is low, crude oil quality is good, energy saving, evapo-separated machine second times steam waste heat utilize as the first evaporator heat source.
4. Steam-lift oil and steam-oil heat exchange, save energy.
5, the tail gas recovery uses the water bath type tail gas recovery device, the tail gas recovery two times utilization, reduces the solvent consumption.
The difference of pressing and extraction(leaching):
Squeezing method due to the yield is low, so the raw material for squeezing must be seeds of high oil content, and itself is probably oil crops; Due only to squeeze at the same time, the residual oil in the cake is high, so the modern enterprise in order to save resources, the pursuit of efficiency of cases will be to squeeze the oil cake with leaching rule of oil again.
Section 3: Oil Refining Production Line:
1. Continuous alkali refining shortens contact time between oil and lye ,reduces grease
saponification ,lowers refining consumption ,and improve efficiency
2. Decolorization adopts the technology of combining premixing and steam mixing bleaching ,
which improves the efficiency ,saves the consumption of bleaching clay , and it is simple and
convenient to operate ,and negative pressure state avoids oxygen in the air from contacting with hot oil ,
thereby ensuring oil product quality ,inhibiting acid value to rise again and lowering
3. Deodorization adopts new type continuous deodorization equipments which is applicable for
plant oil deacidification and deodorization of high acid value and low resin content , the actual
production proves its most obvious advantages are strong deacidification ability, excellent hot
bleaching effect,high refining rate ,steam economization ,good oil quality and the like
4. The process has multiple heat exchange, which makes full use of heat energy system,
effectively reduces steam consumption, and also has the advantages of adjustable production
process, flexible operation, high automatic degree, environment sanitation and so on.
Some kinds of oil like sunflower, maize germ or corn oil have to waxes inside, if these impurities are not removed, the oil will freeze easily under low temperature, thus effecting oil quality and appearance. so this process is necessary in extremely cold areas.
In Physical Refining, Vegetable Oil is subject to distillation to remove free fatty acids. The alkali treatment is completely avoided. This reduces the amount of waste water and eliminates production of soap. This process is becoming more popular.
In Chemical Refining, Vegetable Oil is treated with caustic lye for separation of free fatty acids from oil. This is a conventional process that can be applied to all oils. A byproduct of alkali refining is soap-stock, which is used for manufacture of low quality washing soap. Alternately, the soap-stock can be treated with acid to recover fatty acids. The waste-water from refinery requires extensive treatment. This can be avoided by alternate Physical Refining process.
Oil refining plant main equipment and function:
(1) Refining section: used to P-acid de-gumming, alkali refining de-acid and water rinsing.
(2) Decoloring section: used to remove off pigments, bleaching oils and grease dehydrate.
(3) Deodorizing section: to remove off the odor components in oil.
(4) Dewax: used to remove off the wax in the oil, in order to get the high quality oil.
(5) Heat-transfer oil stove: supply each device production needing heat energy, temperature reach above 280°C.
(6) Steam generator: produce the needing steam for de-odoring and distillation.
(7) Best price crushing palm kernel oil manufacturing plant pump: supply needing Best price crushing palm kernel oil manufacturing plant for dehydrate, de-color, de-odor. Best price crushing palm kernel oil manufacturing plant degree can reach above 755mm Hg.
(8) Press filter: filter clay, filter out clear oil.
(9) Air compressor: blow dry bleached clay, blow empty the leftover oil in the press filter.
Vegetable Oil Series:
Oil pretreatment Equipment, Specifications: 1-1000T/D
Plant Oil leaching equipment, Specifications: 10-1000T/D
Continuous, Semi-continuous physical refining oil complete equipment, Specifications: 5-600T/D
Small Advanced Cooking Oil batch refining unit, Specifications: 1-20T/D.
Animal Grease Series:
New type of animal oil negative pressure refining equipment, specifications: 2-200T/D
Meat powder, bone meal continuous automatic production line, specifications: 2-200T/D
Animal oil refining equipment production line, Specifications: 1-500T/D
New process and complete equipment:
All-Automatic oil preliminary cleaning, drying, warehousing engineering complete sets of technology and equipment, specifications: 5--1000T/D.
Full-Automatic Plant oil pretreatment, press complete sets of technology and equipment, specifications: 3--1000T/D.
Full-Automatic Plant oil leaching complete sets of technology and equipment, specifications: 3--1000T/D.
Full-automatic continuous, semi-continuous physical refining of salad oil complete sets of technology and equipment, specifications: 10--600T/D.
Full-automatic high cooking oil refining complete sets of technology and equipment, specifications: 1T/D, 2t/d, 3t/d, 5t/d, 10t/d.
Full-Automatic cottonseed phenol-removing protein complete set process and equipment, specifications: 50--500T/D.
Full-automatic soybean, peanut protein concentrate, active protein powder complete sets of technology and equipment, specifications: 5-300T/D.Our Services
1. Ensure to timely provide complete sets of equipment and accessories.
2. Ensure that one-time installation debugging acceptance.
3. Free training technological operator to ensure the trained staff can independent operation.
4. In the installation process, we will offer an experienced project manager, organize a good installation team for the work of field installation debugging.
5. After the equipment field assembly and installation, we will be also responsible for the single equipment debugging, on-line debugging and Feeding trial operation ,to ensure that equipment can normal operate in full load conditions.
Packaging & Shipping
6. Warranty period, all because of the quality of products has caused the damage or failure of equipment, suppliers responsible for the free repair and replacing spare part.
1.Q:What kind of oil materials can your equipment process?
A: All kinds of oil seeds. For example of common oil material:soybean, rice bran, corn germ, cottonseeds, peanut, sunflower, rapeseed, palm fruit etc.
2.Q:What's the equipment input capacity?
A: 5-2000 tons per day. the input capacity is according your plan or requirements to customized.
3. Q:The materials of your machinery?
A: The stainless steel and carbon steel.
4.Q:How should I do if meet some trouble while using?
A:we can supply English manual book and also take a video for showing how to resolve the problems or dispatch our worker to your working site.
5.Q:Can you install the machine in local place?
A: We will send our engineers to local place to help installing the machine and provide technical guidance.
6.Q: the production method of your oil machinery?
A:divided into cold press and hot press two kind according the temperature,have physical direct press and solvent extraction etc. our machine can be meet your oil production.if any quotation,contact me free.
7.Q:how long the warranty of your oil machinery?
A:1 years,but lifetime technical support.
8.Q:how long can we receive the goods?
A:delivery about 45 working day after your order,have different shipping time of different machinery,and we will inform you shipping time based on your seaport.
1. Raw materials of : Potato Starch, Corn Starch , Wheat Flour, Cassava Starch etc.
2. Products made by Best price crushing palm kernel oil manufacturing plant : By changing the shaping machine, can produce , waved chips, potato chips, shrimp chips and so on. screw,shell, bulges extruded pellet chips processing line,fried snacks food machine
3. Capacity of Best price crushing palm kernel oil manufacturing plant : 80-100kg/h,250-260kg/h. screw,shell, bulges extruded pellet chips processing line,fried snacks food
4. Flow Chart of : Mixing —Extrusion —Shaping —Drying —Frying —Flavoring
5. Voltage of Best price crushing palm kernel oil manufacturing plant: Three phases: 380V/50HZ, Single phase: 220V/50HZ, we can make it according to customers' local voltage of different countries. Fried snacks food machine
6. Machines Materials of : All the machines are made by food grade stainless steel.
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