1: Grinding, mixing, pelleting, cooling, crumbling and packaging are integrated.
2: reasonable process, compact structure and small area occupation, low investment and quick returns.
3: It’s suitable for livestock, poultry and aquatic product farms to produce feed the raw materials can be wheat, corn, maize, bean, rice husk.
4: There are manual and fully-automatic complete feed set.
5: particle constituents of uniform, the surface is smooth, diameter can transform between 1.5-6mm (die) needs to be replaced, length can be adjusted between 5-20mm, and the particle density, for easy storage and transport, suitable for a variety of cultural objects in different period of need.
Continuous and reasonable process flow in our Pellet Feed Production Line:
l Raw material storage system of poultry feed plant: Silo
l Pre-cleaning system of poultry feed plant: Pre-cleaner
l Crushing system of poultry feed plant: SFSP model Hammer Mill
l Proportioning system of poultry feed plant: Batch weighed, Rotary distributor, Batch bins
l Mixing system of poultry feed plant: Mixer
l Pelletizing system of poultry feed plant: Ring Die Pellet Mill
l Cooling system of poultry feed plant: Cooler, cyclone
l Sieving system of poultry feed plant: Grade sifter
l Packing system of poultry feed plant: Packing scale
Whole feed set includes raw material feeding and pre-cleaning,grinding system,pellet system,packing system.We equip liquid adding system for it,it can add moisture,molasses,
lipid in feed. Designed simply from crusher to packing machine , contains crushing, mixing, pelletizing ,screening and packing parts. such as crusher, mixer, pellet mill, cooler ,screener,
packing machine and all bins, conveyors ect .
In raw material receiving and precleaning system,we use pulse dust collector,granular drum sieve,powder sieve,tubular magnet and conveyor equipment to clean up impurities of grain,and convey raw material to grinder to be crushed.
In mixing system,we use double-shaft high efficient paddle mixer,which could mix material with high homogeneous mixing degree (CVIn pelleting system,we adopt our key product SZLH ring die pellet mill.It makes 2-8 mm diameter feed pellets. such as 2-4mm diameter chick feeds and pig feeds.1.5-3mm fish feed,2-5mm rabbit feeds,4-8mm cattle or sheep feeds.The machine mosaic rotating roller and large diameter ring dies can make materials fully cured and pellets smoother.The formation rate can reach 98% and the friction can down to the bottom.Key parts are made by our CNC system,through high technical heat treatment,which is high precision and quality.Pellet feed will be delivered into counter-flow cooler to be cooling down after being pellet,then enter into crumbler.Big pellet will be crushed to small pellet,small pellet and powder will enter into pellet mill again to be made into pellet by rotary screener.
In packing system,after crushing by crumbler,appropriate size pellet feed enter into finish product bin to be packed. We equip automatic packaging machine and bag sewing machine to weigh and pack final product.
In auxiliary system,we equip air compressor and steam boiler according to quantity of compressing air whole set need and capactiy of pellet mill.If the mixer is installed in a relatively high
position,we equip additive basket to ensure accurately put the additive.
Raw Material intake
All the solid ingredients packed in bags for feed production would be received in plant by road. Their materials will be store in store godown. According to requirement these material will be dumped manually in dumping hopper and conveyed to the pre-cleaner through the mechanical conveyor system.
Pre-cleaning is a process of removing unwanted material from our ingredients. As we received the material, there will be possibility of having unwanted material such as iron pieces, jutes threads, oversize pieces which can jam our silos\ system. So for cleaning we use a pre-cleaning machine. Then these pre-cleaned materials are transpired to silos through mechanical conveyors and elevators.
Batching is process of combining each and every material in a proportioning ratio called feed formula it is very important process of every feed plant. A Better and accurate ration of material will give is a better quality and a fully nutrients feed. This batching process may be a computerized controlled or may have manual control room to cut the cost of the plant.
Granding is a process of bracking solid ingredients to a required size. Finer the material higher will be the surface area exposure to heat and moisture to accomplish the gelatinization in conditioning. A fine granding material can transfer his maximum energy to the animal as compare to a course grinded material. It is a very energy consuming process.
As the name implies "Mixing" is a process of combining \ blending of micro ingredients. A proper mixing can be defined with a unit called co-efficient of variation. Smaller the co-efficient of variation higher will be the quality of mixing. Our well designed mixer machine has such a great quality. Beyond this is a mixer machine should have a provision to mix liquid to it as we need oil or molasses addition to the feed.
Conditioning is a checking process. We decide whether our material is ready to pellet or not. When the material will be ready, only then it will be aloud to transfer to the pellet mill. Conditioning is a process of adding heat & moisture in the mixed feed to achieve gelatinization and making the product more pliable for palleting. Heating is done to roast the mixed feed which will increase its digestibility quality. And moisture is increase to easy palleting of feed. Agood conditioning should have a desired retention time.
Pelleting is a main step of any pelleting plant. It is a process of converting any powder to solid shape called pallet. In this process the powder material is extruded through a well designed die with the help of rollers to convert it in to pallets. The quality & production of pallet mill depends on so many parameters.
1. Feed formula
2. Die configuration
3. Quality of Granding
No doubt every material can be converted into pallets weather it may be a wood.
Cooling is a process of removing heat. As we know during conditioning we add heat and moisture and also through palleting process heat generates by extrusion process. But the pallet should have a standard moisture and heat to attain its life of storage and make it safe from fungus. So we have to remove extra heat and moisture from the pallet. All this is done with the help of a well designed counter flow cooler. Here we use atmosphere airto cool the pallet.
Crumbling is a process in which pallets after cooling is broken in to small pieces to make it suitable for small chicks or hens. When there is no need of crumbling, we by-pass the feed directly to the screen with the help of By-pass Mechanism. A well designed crumbier should have capability to break the pellets without making much finer.
Product coming out of crumbier is or their in pallets form (if we use by-pass) or in crumbs form. There are required to screen to remove fines and oversize particle. A double deck screeners are used to remove both fine and oversize particles. Fine and directed to pallet mill for repalleting while oversize particles are directed to crumbier for reprocessing. A well desired screener should have capability to remove fine and oversize to a desired percentages, And it should not be clog frequently.
The end of process in every plant is bagging also called packing. After screening the finished products are filled in to bags. In small and medium plants, bagging can be carried out manually but for higher production it is batter to go for electronic bagging machine.
1.Provide our client with investment guide for free.
2.Provide our client with evaluation investment scheme for free
3.Free visit to our factory.
4.Design of production line scheme is provided for free.
1. Experienced workers are sent to provide track service when equipment is transported.
2. Experienced technicians or engineers will be sent for on-site installation, adjustment and technical devices according to clients' engineering requirement.
3. "Operating instruction manual", equipment assembly drawings and wearing parts list in duplicate will be provided for free.
1. On the premise that equipment is operated correctly and in warranty period, we accept repair, exchange, and return items.
2. We provide permanent favorable spare parts for our clients.
3. We provide permanent technology support and related help.
5-10 ton per hour Poultry feed pellet making plant catfish feed pellet production line price is a food processing equipment developed, developed and produced on the basis of Jinan Joysun Machinery Co., Ltd. absorbing advanced foreign technologies. The technical performance and quality indicators of have reached the advanced level of similar international equipment. 5-10 ton per hour Poultry feed pellet making plant catfish feed pellet production line price From ingredients, extrusion, filling, forming, baking, spraying to finished products can be completed at one time, can produce all kinds of puffed foods, fragrant rice cakes, sandwich rolls (cakes) and crackers, cereal porridge, nutritional powder, etc. food. can produce all kinds of puffed foods, fragrant rice cakes and other sandwich rolls (cakes) and crisp biscuits, cereal porridge, nutritional powder and other foods. Using potato starch, corn starch, and flour as the main raw materials, the unique extrusion molding process is used to produce popular puffed foods with different shapes on the market. 222222 has a reasonable design, a high degree of automation, a clear control of extrusion parameters, the host is equipped with high and low pressure screws, increases the scope of use of raw materials, reduces costs, and improves product quality. The main products are spirals. Shells, round tubes, square tubes, circles, cartoon shapes, sports shapes, etc., produce products that are lifelike, crisp and crisp after being fried.
Jinan Joysun Machinery Co., Ltd. is a modern food machinery and equipment manufacturing enterprise integration R&D, manufacturing, sales, and after-sales services.
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