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spray microwave dryer

Product Description Product Application The centrifugal Spray Dryer is widely used technology in the liquid shaping technology and drying industry. It is suitable for...
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Product Description

Product Description

Product Application

The centrifugal Spray Dryer is widely used technology in the liquid shaping technology and drying industry. It is suitable for producing powder, particle solid products from material of solution, emulsion, solidus and paste states. Therefore, when the particle size of the distribution final products, the residual water contents, the stocking density and the particles shape meet the precision standards, the centrifugal spray dryer is one of the most desired technologies.


Principle of work:

After filtering and heating, the air enter air distributor at the top of the dryer. The hot air enters the drying chamber in the spiral form uniformly. By passing through the high-speed centrifugal atomizer at the top of the tower, the material liquid will be rotated and sprayed into extremely fine mist liquid beads, through the very short time of contacting with hot air, the materials can be dried into the finished products. The finished products will be discharged continuously from the bottom of the drying tower and from cyclone separator. The waste gas emission by exhaust fan.



Outline:

1. Atomization: amomizing system must ensure a uniform distribution of the fog drops, which is crucial to ensure a good qualified rate of products.

2. Contact with hot airflow and fog drops: when enough hot air enters into drying tower, the direction and angle of hot air flaw have to be considerated, no matter cocurrent or mixed flow, must ensure the sufficient heat exchange, it is crucial.

3. The angle design of pipeline and cone. It is very important to select the suitable angle, here we would like to share our experience and data from production of thousands of this equipment.

Main Features

1) High Speed of Drying, after the spraying of the material liquid, the surface area of material will be increased greatly. In the hot air flow, 95-98% of water can be evaporated at the moment. The time of completing the drying needs only several seconds. It is especially suitable for drying thermolabile ingredients.

2) At final products own the good uniformity, mobility, and dissolving capacity. And the final products are high in purity and good in quality.

3) The production procedure is simple and the operation control easy. The liquid with the moisture contents 40-60% (for special mterials, the content may reach 90%) can be dried into powder or particle products at a time. After the drying, there is no need for smashing and sorting, so as to reduce the operation procedures in the production and chance the product purity. The product particles diam enters, looseness and water contents can be adjusted through changing the operation condition in a certain scope, it is very convenient to carry out the control management.

Certifications Detailed Images

Machine Parts

Name: Observation window

Brand: spray microwave dryer

Original: China

The main tower adopts the quick-open cleaning door, the clean-up door adopts the integral design, and is optimized on the manhole design of the Danish Nile spray tower, and our company has applied for a new practical patent (patent number: 201320350821.9) Door operation is simple and convenient, while ensuring absolute sealing, to ensure that the manhole wall will not keep the material.

Main Features

Name: Inlet air spiral air distributor
Brand: spray microwave dryer
Original: China
Unique inlet air spiral air distributor, this device is our company’s patent (patent number: 201320354456.9), can guarantee on the circumference of the tower body, air volume down absolutely uniform, avoid wall material viscosity.

Machine Parts

Name: Sprial Rotating Discharge material
Brand: spray microwave dryer
Original: China
The material spiral rotating discharge by air volume, and generate negative pressure and siphon off the material which could properly prevent the congestion of powder.

Main Features

Name: Pneumatic hammer
Brand: spray microwave dryer
Original: China
In order to make the material dry powder stick in the inner wall straight and the cone adsorption, the cone added 4 pneumatic hammers, effectively prevented the inner wall product more phenomenon. Penumatic Hammer to prevent vibration of tower wall for a long time makes the tower wall cracking or deformation, we use the steel beam welding in the tower wall first, because of the steel beam is made of 6 mm steel plate production, able to withstand the impact of the larger, exciting force produced by the jar have passed to the tower wall girder, and shock control adopts the symmetry of excitation method, to avoid the shock generated when resonance phenomenon, very good to protect the walls, not easy to deformation and cracking phenomenon.

Our ServicePacking & Delivery
Packaging
Size 123 (L) * 456 (W) * 789 (D)
Weight 2.2 T



Packaging Details
According to each model dimension. Will pack with standard export wooden case, and I will notice the package size after placing an order.
Packaging
Size 123 (L) * 456 (W) * 789 (D)
Weight 3.2 T



Packaging Details
If container is too tigher,we will use pe film for packing or pack it according to customers special request.
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Jinan Joysun Machinery Co., Ltd., relying on strong technical support, advanced production equipment, excellent processing technology and scientific detection methods, we ensure product quality and delivery time, and provide a fully optimized technical solution according to your requirements. Jinan Joysun Machinery Co., Ltd. for thawing of meat products and seafood, the equipment has stable performance, reliable quality and short thawing time. It is an ideal defrosting equipment for high-tech meat products, made of stainless steel, conforming to food production standard. Welcome new and old customers to inquire. Our international business covers customers all over the world. We have competitive prices and are proud of our excellent after-sales service. The working attitude of the company and the continuous improvement of the innovation concept will lead Tuo Bo and you to step into the brilliant future hand in hand and create a better future.
Through continuous exploration and practice, the company has developed the advantages of low investment, high efficiency, low operation cost, high product quality and convenient control and operation. The microwave frequency thawing equipment with microwave frequency of 915MHz and output power of 20kw-200kw is above. For food processing enterprises such as chain fast food industry in China, food thawing is provided, and the improvement of food thawing technology in China is also renewed. The benefit is not only "farsightedness", but also at the foot of the eyes. According to experts, the traditional food thawing are based on heat conduction method, material surface temperature is higher than the internal temperature in the thawing process, inevitably there will be drop loss, which will increase the business loss. If merchants use microwave dryer, spray microwave dryer power, material temperature and transmission speed can be used to achieve adjustable linkage, and the overall heating process control advantages can greatly reduce material consumption and improve food utilization. In addition, as the microwave thawing only needs electricity, no need to consume a lot of water, in the low carbon era, this is not lost a recommended fashion trend.

microwave dryer is a new type of environmental protection drying method. When dry, spray microwave dryer directly to the medium molecules converted into heat, because the spray microwave dryer penetrating performance of heating medium and at the same time, no need to heat conduction, so the heating speed is very fast, the water content below 30% of the food, the drying speed can be shortened hundreds of times.

AAABB

microwave dryer advantages of equipment

1, microwave dryer, short, fast

Conventional thermal sterilization is used to transmit heat from the surface of the food to the interior through heat conduction, convection, or radiation. It often takes a long time to get the germicidal temperature. The spray microwave dryer is the direct interaction between microwave energy and microorganisms such as food and bacteria. The interaction between heat effect and non thermal effect can achieve fast warming and bactericidal action, and the processing time is greatly reduced. The sterilization effect of various materials is usually 3-5 minutes.

AAABU

2, spray microwave dryer low temperature sterilization keep the nutrition and traditional flavor The spray microwave dryer is through special heat and non thermal effect sterilization, compared with conventional thermal sterilization, it can get the desired disinfection effect at relatively low temperature and short time. Practice shows that the general sterilization temperature can reach the effect at 75-80 degrees centigrade. In addition, microwave dryer processed foods can retain more nutrients and color, aroma, taste, shape and other flavors, and have puffing effect. For example, the vitamin C retained in vegetables treated by conventional heat treatment is 46-50%, while that in microwave treatment is 60-90%, while that in conventional heating is 58%, while that in microwave heating is 84%.

PPPEE

3 microwave dryer and spray microwave dryer save energy Conventional thermal sterilization often has heat loss in the environment and equipment, and microwave is directly treated to food, so there is no extra heat loss. In addition, the conversion efficiency of the electric energy to the microwave energy is in the 70-80%, and the power is generally reduced to 30-50%.

PPOOO

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