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FD-1000 microwave High quality freeze dryer FD-1000 microwave High quality freeze dryer FD-1000 microwave High quality freeze dryer

FD-1000 microwave High quality freeze dryer

freeze dryer (MODEL: FD-1000) FD-1000 specification Model FD- 100 0 Type Radiant type with individual quick freezer...
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Product Description

freeze dryer

(MODEL: FD-1000)

FD-1000 specification

Model

FD-1000

Type

Radiant type with individual quick freezer

Ice Capacity (kg)

1000kg in a 24hr period (vapor condenser capacity)

Vapor Condenser Temperature ()

-45 (option: -60)

Usable Shelf Area (m2)

100.9 m2

Number of Shelves

17+1, the top plate provides radiant heat only

Shelf Dimension (mm)

4950*(600*2)mm (thickness: 15mm) aluminum

Shelf Spacing (mm)

60-80mm

Shelf Temperature ()

Room temperature to 110(max.)

IQF Cooling Rate (+40 to –25)

≤ 60 minutes

Shelf Heating Rate (/min) (approx.)

1/min, By electricity or steam

Heating/cooling medium

Silicone oil or mixing liquid

Heating/cooling exchange

By plate type of heat exchanger

Number of Product Trays

272 pieces

Tray Dimension (mm)

618*600mm (height: 25mm) aluminum

Ultimate FD-1000 microwave High quality freeze dryer level (Pa)

15 Pa

Chamber FD-1000 microwave High quality freeze dryer rate (atm to 100 Pa)

25 minutes

Refrigeration

Brand option: Hanbell, Refcomb, Frascold.

Refrigerant

R404A/R507

Cooling way

By water cooling or air cooling as option

Cooling water flow rate

90-110t/hr,

Vacuum system

Standard Yihua, Yoivac, Option: Edwards

Energy consumption (24hr)

3.27kWh/kg by water cooling

Power requirement

170.2kw, 110-240V single, 240-480V, 3P, 50/60Hz

Defrost way

By water or 60°C hot water

Control system

PLC with HMI

Installation area (m2)

200 m2

Chamber – over all dimension

10800*2560*3200mm (L*W*H), SUS304

Weight (kg)

18000kg

Technical Characteristics for Construction

The freeze dryer is composed of chamber, shelf, vapor condenser, trays, FD-1000 microwave High quality freeze dryer system, heating system, refrigeration system, defrost system and control system. The following systems or components are integrity as a whole, ready for running at user’s site.

I. Chamber

The chamber is the place where freeze drying process occurred. The chamber, doors are constructed in SUS304 stainless steel. The chamber contains both the product shelves and the vapor condenser in side. The chamber is fitted with valves of FD-1000 microwave High quality freeze dryer line connection, drain, water defrost and FD-1000 microwave High quality freeze dryer release. The cylindrical shaped chamber has two doors - one at each end. The one is for products loading/ unloading; the other is at the condenser end if the vapor condenser is located at the rear part of the chamber. The doors have an opening angle of 110 degree. The hinges will be either left or right hand side, to be specified by the customer. Closing is by means of four quick acting latches. Each door has viewing port. The frame of viewing ports is made of 304stainless steel and toughened glass window, to allow visual monitoring of both

the vapor condenser and product.

II. Shelf
The shelf is made of stainless steel SUS304 for cooling and heating transfer and also for support of trays, the top plate providing radiant heat only. The product is placed in trays, which are loaded onto the shelves in the freeze dryer. The shelves can be chilled and heated, so the machine is capable of freezing product in place. The shelves have a flat upper side and cooling/heating fluid channels inside. The shelves will be given 10 bars pressure for one week, where the working pressure is 2 bar.

II. Product trays

The product trays are made of SUS304 stainless steel. Polished inside and outside and the corner is polished to round, no harmful to hands. The designed capacity is 10kg per square meter.

IV. Vapor condenser
The vapor condenser is located in the rear half of the chamber or lower half, and is constructed from SUS304, 25mm round tube. The vapor condenser is given 20 bars pressure to for one week. Refrigeration of the vapor condenser is by direct expansion. Defrosting the accumulated ice from the vapor condenser is by water, and hot water is recommended to speed up the

V. FD-1000 microwave High quality freeze dryer system
The FD-1000 microwave High quality freeze dryer system is composed of chamber, FD-1000 microwave High quality freeze dryer pipes, valves and vauum pump. It requires no leaks; FD-1000 microwave High quality freeze dryer system is an essential for the rapid sublimation. It requires get 100Pa within 30 minutes. Heating will affect FD-1000 microwave High quality freeze dryer level during sublimation; heating speed will be controlledaccording to FD-1000 microwave High quality freeze dryer level.

VI. Heating system

The shelves are cooled and heated with transfer fluid. This fluid can be chilled or heated to provide in-place freezing or heating of the product during the drying cycle. An electric heater directly heats the fluid, and chilling is through an intermediate heat exchanger. A centrifugal pump provides the forced circulation of the heat transfer fluid. Optional fluid: silicon oil, ethanol, glycol, deicing fluid, alcohol, water etc. The best choice is silicone oil.

VII. Refrigeration system
The refrigeration system cools the heat plates during in-place freezing, evacuation and the early stages of drying. It also cools the vapor condenser during the drying cycle. Single stage/double stage automatic switching semi-hermetic piston refrigeration compressor is adopted on our small and middle freeze dryers to save energy cost. Single stage is working when the temperature is high at the beginning of a batch production; and a double stage is working when the temperature comes down. Patent No.: ZL200920164241.X. An environment friendly low temperature refrigerant R404A/R507 is used. Water cooling condenser with water cooling tower or air cooling condenser is optional according to the local climate. Oil separator, oil cooler and suction accumulator, solenoid valves, expansion valves are support to compressor. All pressure vessels have boiler certificates, and supplied after strict pressure test.

VIII. Defrost system

Water is used for defrosting the vapor condenser. As an optional extra, heat can be reclaimed from the refrigeration compressor to enable 60ºC hot water defrost, greatly reducing defrosting times over conventional cold water.

IX. Control system

FD-1000 microwave High quality freeze dryer PLC is adopted for control system. All electrical components are compatible with local supplies including voltage, frequency, wire, motor circuit breakers and overload protection. A variety of sensors support the data acquisition and control of freeze dryer. Pressure transducers are fitted, which monitor and control the refrigeration system. FD-1000 microwave High quality freeze dryer pressure is monitored at the product chamber.

Temperature sensors measure and control the heating fluid.

reeze-drying introduction

Freeze dryer known as lyophilizer, is an especial machine to dry different types of material to prolong its preservation time. Among dozens of different dryers, freeze dryer is the best one to make high quality dried products. By freeze drying, product is heated after completely frozen, and the moisture in the product is ice status in the whole drying procedure till completely dried. Therefore, the freeze dried products preserve its original shape, color and flavor, and most importantly it has no biological activity loss, no nutrition loss.

Full range of freeze dryers provided: the small unit is for laboratory and home use; the medium-sized is for food and pharmaceutical drying application; the large-sized freeze dryer is for food and chemical industry which requires mass production with lower energy consumption.

Remarkable advantage of freeze-dried products

1, Retain biological activity

To retain biological activity as much as possible, the material must be in low temperature environment, but on the contrary, drying needs heat involved. Heating will destroy biological activity and nutrition. Our solution is to get the liquid water in the material completely frozen to solid status. The water in the material is solid ice status during the whole heating processing till the material is completely dried. So, the biological activity is retained greatly.

2, No damage to the nutrition

Heating is no doubt the main reason of nutrition damage. By using our freeze dryer, heating processing occurs after material gets completely frozen to ice status. Thus, it typically retains 97% of the nutritional value.

3, Taste, color and appearance

Lyophilized by our freeze dryer, the material still tastes fresh, delicious as a snack, but a different try. The freeze dried material remains the same color, flavor and appearance as it was firstly harvested. And the volume of freeze dried material has no change, that is to say the appearance has no shrink or toughen. It is the real high quality preserved food.

4, FD-1000 microwave High quality freeze dryer shelf-life

Freeze dried food material has a FD-1000 microwave High quality freeze dryer preservation time than frozen food, canned food and oven drying food. Having freeze dried food storage, you do not need to rack your brains what to eat and far away from pigmentum, additive, GMO and anti-season food material. Freeze-drying help us design a healthy lifestyle.

Application

FD-1000 microwave High quality freeze dryer freeze-drying is mainly used for freeze drying food material. All conceivable kinds of agricultural products, aquatic product, and plants can be freeze dried with top drying quality. This type of freeze dryer is also widely used in biological industry, chemical industry, and pharmaceutical industry.

Freeze dried products

Jinan Joysun Machinery Co., Ltd., relying on strong technical support, advanced production equipment, excellent processing technology and scientific detection methods, we ensure product quality and delivery time, and provide a fully optimized technical solution according to your requirements. Jinan Joysun Machinery Co., Ltd. for thawing of meat products and seafood, the equipment has stable performance, reliable quality and short thawing time. It is an ideal defrosting equipment for high-tech meat products, made of stainless steel, conforming to food production standard. Welcome new and old customers to inquire. Our international business covers customers all over the world. We have competitive prices and are proud of our excellent after-sales service. The working attitude of the company and the continuous improvement of the innovation concept will lead Tuo Bo and you to step into the brilliant future hand in hand and create a better future.
Through continuous exploration and practice, the company has developed the advantages of low investment, high efficiency, low operation cost, high product quality and convenient control and operation. The microwave frequency thawing equipment with microwave frequency of 915MHz and output power of 20kw-200kw is above. For food processing enterprises such as chain fast food industry in China, food thawing is provided, and the improvement of food thawing technology in China is also renewed. The benefit is not only "farsightedness", but also at the foot of the eyes. According to experts, the traditional food thawing are based on heat conduction method, material surface temperature is higher than the internal temperature in the thawing process, inevitably there will be drop loss, which will increase the business loss. If merchants use microwave dryer, FD-1000 microwave High quality freeze dryer power, material temperature and transmission speed can be used to achieve adjustable linkage, and the overall heating process control advantages can greatly reduce material consumption and improve food utilization. In addition, as the microwave thawing only needs electricity, no need to consume a lot of water, in the low carbon era, this is not lost a recommended fashion trend.

microwave dryer is a new type of environmental protection drying method. When dry, FD-1000 microwave High quality freeze dryer directly to the medium molecules converted into heat, because the FD-1000 microwave High quality freeze dryer penetrating performance of heating medium and at the same time, no need to heat conduction, so the heating speed is very fast, the water content below 30% of the food, the drying speed can be shortened hundreds of times.

AAABB

microwave dryer advantages of equipment

1, microwave dryer, short, fast

Conventional thermal sterilization is used to transmit heat from the surface of the food to the interior through heat conduction, convection, or radiation. It often takes a long time to get the germicidal temperature. The FD-1000 microwave High quality freeze dryer is the direct interaction between microwave energy and microorganisms such as food and bacteria. The interaction between heat effect and non thermal effect can achieve fast warming and bactericidal action, and the processing time is greatly reduced. The sterilization effect of various materials is usually 3-5 minutes.

AAABU

2, FD-1000 microwave High quality freeze dryer low temperature sterilization keep the nutrition and traditional flavor The FD-1000 microwave High quality freeze dryer is through special heat and non thermal effect sterilization, compared with conventional thermal sterilization, it can get the desired disinfection effect at relatively low temperature and short time. Practice shows that the general sterilization temperature can reach the effect at 75-80 degrees centigrade. In addition, microwave dryer processed foods can retain more nutrients and color, aroma, taste, shape and other flavors, and have puffing effect. For example, the vitamin C retained in vegetables treated by conventional heat treatment is 46-50%, while that in microwave treatment is 60-90%, while that in conventional heating is 58%, while that in microwave heating is 84%.

PPPEE

3 microwave dryer and FD-1000 microwave High quality freeze dryer save energy Conventional thermal sterilization often has heat loss in the environment and equipment, and microwave is directly treated to food, so there is no extra heat loss. In addition, the conversion efficiency of the electric energy to the microwave energy is in the 70-80%, and the power is generally reduced to 30-50%.

PPOOO

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