Spray drying process is the widest used in the liquid forming process and in drying industry. The drying technology is most suitable for powder, particle products from materials, such as,solution, emulsion, SC and pumpable paste states material. For this reason, when the particle size and distribution of the final product, their residual water contents, the stacking density and particle shape must meet the precision standard, spray drying process is one of the most desired processes.
After filtering and heating, the air enters into air distributor on top of the Drying Equipment. The hot air enters into the drying tower spiral form and uniformly. By .passing through high-speed centrifugal atomizer on top of tower, the material liquid will rotate and be sprayed into the extremely fine mist liquid beads. Through the very short time of contacting with heating air, the material can be dried into final products. The final products will be discharged continuously from the bottom of drying tower and from cyclone separator. The waste gas will be discharged from exhaust fan.
1.Drying speed is fast
2.suitable for DRYING heat-sensitive materials
3.products with good dispersion, fluidity and solubility
4.The production procedures are simple and the operation and control are easy.
5.High drying efficiency. The liquid with the moisture contents 50-80% (for special materials, the contents may reach 90%) can be dried into the powder of particle products for one time.
6.After drying, there is no need for crushing and sieving, so as to reduce operation procedures in the production and to enhance product purity.
7.The product particle diameters, looseness and water contents can be adjusted through changing the operation condition in a certain scope.
8. SUS304 stainless steel material material
9. Control system integration operation
10.Specifically designed with a wall vibrator installed in the tower cone, so that sticky powder in the drying tower quickly fall, to avoid the product for a long time to stay at high temperatures, affecting product quality
11.The unit is equipped with quick cleaning holes in many places, easy to clean. Apply to the requirements of replacement varieties.
1. specially designed for hot air distributor, the wind is reasonable divided.
2. it is made according to the EU standard to improve the surface finish of the inner wall so that the material is difficult to adsorb.
3. the equipment is specially designed in the process of making, and it is convenient for the user to do antistatic treatment.
4. design an air hammer in the proper position of the tower body. regularly strikes the wall of the tower to reduce absorption.
Shrink the cone angle and increase the flow one cone surface.
5.Energy saving design
The main tower is designed as 3 layer structure. The insulation layer is designed between the jacket and the cover, which not only saves energy but also keep the temperature of work scene not too high. Improve the working environment, reduce the energy consumption of the factory's central air-conditioning.
Because the clearance needs in chemical production, especially for changing varieties The cleaning port is designed on the tower and the thicker pipeline, and the hand hole is designed for the easy aggregate part. The connection of each pipe is favorable for disassembly and installation. The whole silicone pad is used for cleaning and replacement.
The feed pipe is made of stainless steel pipe.
The material contact pipe is made of stainless steel pipe.
The wet dust remover is used in the tail gas treatment, especially designe demister to reduce the loss of water in the process of dust removal, you can use purified water as the circulating water if it is necessary to further reduce the cost of the product, the material return to the concentration process when it is set to a certain concentration, almost no loss of material.
1.Schematic diagram of centrifugal dryer. Surface abrasion resistance and friction resistance.
The inner surface of the equipment should be clean, smooth and easy to clean.
The welding part of the equipment is full welding.
Acid cleaning, polishing treatment after welding
4 Hot air distributor
Advantage：Low failure rate, stable performance
disadvantage：Improper use will leak oil and affect the material.
disvantages: it is applicable to materials with high cleanliness requirements, small size of equipment
Disadvantages: improper use of the bearing part can be damaged, and the damage needs to be returned to the factory for maintenance.
6.Dust removal system
Cyclone separator (optional)
Advantage:small floor area, low cost, suitable for larger, granule materials
Disadvantage:Dust removal efficiency90-95%
6.Dust removal system
Cloth bag filter (optional)
Advantages: 99% of dust removal efficiency, suitable for materials with light weight and small particle size
Disadvantages: large area and high cost
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LPG-5 microwave spray dryer price for small scale production LPG-5 microwave spray dryer price for small scale production MACHINERY CO.,LTD is specialized in design, development, manufacture and sale of pharmaceutical, chemical and packaging machinery.Our products include filter, centrifuge, mixer, tablet press machine, granulator, dryer, packing machine, teabag packing machine, etc. Looking to the future with a commitment to design innovation and quality products, supported by an outstanding level of customer service. The unexcelled quality medical machinery can be easily obtained from us because we maintain the quality and standard of our products from incoming raw materials to the finished products. Our Team is full of experienced and qualified professionals, who have sound knowledge about the quality of our medical machinery. Our products are far sold to Europe, U.S.A., and the southeast Asia. They are well received by customers both at home and abroad.
Jinan Joysun Machinery Co., Ltd., relying on strong technical support, advanced production equipment, excellent processing technology and scientific detection methods, we ensure product quality and delivery time, and provide a fully optimized technical solution according to your requirements. Jinan Joysun Machinery Co., Ltd. for thawing of meat products and seafood, the equipment has stable performance, reliable quality and short thawing time. It is an ideal defrosting equipment for high-tech meat products, made of stainless steel, conforming to food production standard. Welcome new and old customers to inquire. Our international business covers customers all over the world. We have competitive prices and are proud of our excellent after-sales service. The working attitude of the company and the continuous improvement of the innovation concept will lead Tuo Bo and you to step into the brilliant future hand in hand and create a better future.
Through continuous exploration and practice, the company has developed the advantages of low investment, high efficiency, low operation cost, high product quality and convenient control and operation. The microwave frequency thawing equipment with microwave frequency of 915MHz and output power of 20kw-200kw is above. For food processing enterprises such as chain fast food industry in China, food thawing is provided, and the improvement of food thawing technology in China is also renewed. The benefit is not only "farsightedness", but also at the foot of the eyes. According to experts, the traditional food thawing are based on heat conduction method, material surface temperature is higher than the internal temperature in the thawing process, inevitably there will be drop loss, which will increase the business loss. If merchants use microwave dryer, LPG-5 microwave spray dryer price for small scale production power, material temperature and transmission speed can be used to achieve adjustable linkage, and the overall heating process control advantages can greatly reduce material consumption and improve food utilization. In addition, as the microwave thawing only needs electricity, no need to consume a lot of water, in the low carbon era, this is not lost a recommended fashion trend.
microwave dryer is a new type of environmental protection drying method. When dry, LPG-5 microwave spray dryer price for small scale production directly to the medium molecules converted into heat, because the LPG-5 microwave spray dryer price for small scale production penetrating performance of heating medium and at the same time, no need to heat conduction, so the heating speed is very fast, the water content below 30% of the food, the drying speed can be shortened hundreds of times.
microwave dryer advantages of equipment
1, microwave dryer, short, fast
Conventional thermal sterilization is used to transmit heat from the surface of the food to the interior through heat conduction, convection, or radiation. It often takes a long time to get the germicidal temperature. The LPG-5 microwave spray dryer price for small scale production is the direct interaction between microwave energy and microorganisms such as food and bacteria. The interaction between heat effect and non thermal effect can achieve fast warming and bactericidal action, and the processing time is greatly reduced. The sterilization effect of various materials is usually 3-5 minutes.
2, LPG-5 microwave spray dryer price for small scale production low temperature sterilization keep the nutrition and traditional flavor The LPG-5 microwave spray dryer price for small scale production is through special heat and non thermal effect sterilization, compared with conventional thermal sterilization, it can get the desired disinfection effect at relatively low temperature and short time. Practice shows that the general sterilization temperature can reach the effect at 75-80 degrees centigrade. In addition, microwave dryer processed foods can retain more nutrients and color, aroma, taste, shape and other flavors, and have puffing effect. For example, the vitamin C retained in vegetables treated by conventional heat treatment is 46-50%, while that in microwave treatment is 60-90%, while that in conventional heating is 58%, while that in microwave heating is 84%.
3 microwave dryer and LPG-5 microwave spray dryer price for small scale production save energy Conventional thermal sterilization often has heat loss in the environment and equipment, and microwave is directly treated to food, so there is no extra heat loss. In addition, the conversion efficiency of the electric energy to the microwave energy is in the 70-80%, and the power is generally reduced to 30-50%.
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