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high microwave efficient 5ml freeze dryer high microwave efficient 5ml freeze dryer high microwave efficient 5ml freeze dryer

high microwave efficient 5ml freeze dryer

Product Description 5ml freeze dryer This lyophilizer is widely used for pharma and food industry All the parts contacting the products are made of AISL316L...
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Product Description

Product Description

5ml freeze dryer

This lyophilizer is widely used for pharma and food industry


All the parts contacting the products are made of AISL316L stainless steel,The surface roughness reaches Ra≤0.5um


The Inner circle of the Chamber has a smooth transition without dead corner ,no objects accumulated consider for user ,the structure is easy to clean


Option for steam sterilization or chemical sterilization


Except for the above ,it can also provide automatic running CIP and SIP to ensure high quality of cleaning and the sterilization of the equipment

SIP
121℃ Pure steam


Equipped with cooling water jacket,after sterilizing it can fast reduce the temparature of the chest.

Optional pneumatic door lock ,it locks automatically


Adopting imported sterilization filter to ensure the absolutely sterilized air coming into the equipment


The Chamber and various kinds of container and tube are all wrapped with imported insulating layer to efficiently avoid from heat transmission


Can carry out constant humidity control to the refrigeration humidity


Equipped with water circulation pump capable to eliminate residual water in sterilization layer

5ml freeze dryer

CIP


The high-pressure clean water thoroughly wash inner surface of the chamber and condenser


Equipped with large flow rate CIP pump


Fixed with CIP tubing that automatically drains the residual water


Use rotary and fixed nozzle with 360-degree spray


The hydraulic system uses isolated retractable corrugated tube

The freeze drier has a proper layout and enough space for maintenance and operation of the equipment


Square or round shape chamber (User may choose one of them)


Horizontal or vertical condenser


Integral design can make each component independent,easy to operate and maintain.


Working temperature scope of condenser:-80℃(when it is dry) to +121℃(when in steam sterilizing).


The Max high microwave efficient 5ml freeze dryer level is ≤1Pa.


Adopting industrial pressure container standard:GH/T3163-3164


GMP and FDA relevant regulations


Standard of international Electro technical Commission (IEC)


China Electric Equipment Standard(GB)


The chamber ,shelves,and condenser is make of AISI316l stainless steel


TIG welding avoids leakage and gap which can be not cleaned


The Welding point of the tube is photographed with X-ray,with inspection record and certificate of qualification


The roughness of inner surfaced reaches Ra≤0.5um,mirror polished


Leakage rate of the system≤0.025Pa.m3/s to ensure normal and reliable running .


There is no dead corner in the chamber ,the connection of the tube is simple and reasonable ,easy to clean.

Refrigeration System

The freeze drier uses the best refrigeration system to freeze the product and condensate the steam produced during freeze-drying

procedure.Freeze-drying technology requires the refrigeration system to keep a low temperature status for a long period of time

,there fore ,the requirements to the refrigeration system are very high.but the freeze drier of Shanghai Marya can be easily help you to reach your goal.


Uses world famous brand,for example:Frascold,Danfoss,Copeland ,Castel,Edwards,and etc.

The system uses double stage half sealed piston compressor to reach first class temperature reducing speed rate and the lowest temperature in China.


The system power equipped is much greater than needed to efficiently ensure the refrigeration performance.


Digital and module design has a high protection to ensure the system to run normally and stably.


The Powerful refrigeration system ,liquid spray cooling system and other protection installations keep to the best working temperature and high system reliability


The sensitive transducing system can provide alarm and protection in time against abnormal running situation


Uses refrigerant conforming to the world environment protection requirement,such as HCFCR22 and HFCRA for choice


Special synthetic lubricating oil can eliminate various kinds of problem due to high temperature of normal mineral Oil.

high microwave efficient 5ml freeze dryer System


The high microwave efficient 5ml freeze dryer system of the freeze drier provides a necessary pressure environment to freeze drying procedure .cooperating with

condenser ,it can reach the high microwave efficient 5ml freeze dryer level required by the freeze-drying procedure. To make the system run stably under high

high microwave efficient 5ml freeze dryer situation ,the key point is the performance of the high microwave efficient 5ml freeze dryer pump,and the valve ,seal and instrument that cooperate with the pump.


The high microwave efficient 5ml freeze dryer system of Shanghai marya freeze drier has the following characteristics


Standard Configuration ,Uses UK Edward and Japan Ulvac double stage oil sealing revolving plate pump.


Option:UK Edwards,Ulvac Pump.


Equipped with two high microwave efficient 5ml freeze dryer probes ,for measuring the high microwave efficient 5ml freeze dryer level of freeze drying chamber and pump respectively


Option:Condenser type high microwave efficient 5ml freeze dryer meter


There are two methods for dying chamber high microwave efficient 5ml freeze dryer level control:


Drying chamber high microwave efficient 5ml freeze dryer level controls the opening and closing of the air inlet valve ,introduce the sterilized air from sterilized room


Drying chamber high microwave efficient 5ml freeze dryer level controls the opening degree of the big butterfly valve to reach the purpose of controlling the high microwave efficient 5ml freeze dryer level.


The drying Chamber and water capture valve ,circulating pump ,spotlight and etc.of the freeze drier,like other components of the

freeze drier,use the first class components from other countries or from domestic factories.


The above systems of Shanghai Marya freeze drier have the following characteristics


A couple-clamping butterfly valve is equipped between the drying chamber and water capturer to keep a non leakage seal in both directions


Use labial margin seal design to compensate the change of temperature and pressure during operation


Eccentric valve rod and eccentric butterfly valve eliminate the wear-out of upper and lower ends of valve seat during frequent opening


May choose electric or pneumatic driving device.


Import original electric driver can stepless adjust the opening wideness of butterfly valve ,control the high microwave efficient 5ml freeze dryer level of the drying chamber to avoid from being polluted


Stainless steel valve body and TEF elastic valve seat conform with GMP specification.


The drying chamber and water capturer are equipped with viewing glass .The viewing glass can be equipped with spotlight to obtain clear procedure monitoring.


Shelf refrigerating heating system uses Denmark Groudfos UPS circulation pump,Sweden swep company original plate type heat

exchanger ,the size of the exchanger is small ,Hence reduces the heat-conducting medium,Reduces energy consumption,,raises the refrigeration efficiency it can reach to -60℃,the lowest shelf refrigeration temperature in China.

200kg water capture freeze dryer


Technical parameters

Company Information

Shanghai Marya Pharmaceutical Engineering&Project Co.,Ltd is a professional Pharmaceutical Turnkey projects Contractor .We have 3 our own factories and more than 30 OEM factories under quality Control of Shanghai Marya,We have a 30 year experienced professional team for doing the turnkey project from design to construction.

Our Pharmaceutical projects can be done according to international standard like EU cGMP, USA FDA, WHO GMP, UK MHRA, Australian TGA, etc

We are not noly a manufacturer but also a designing and construction company. We can provide much better price and better technical support and service than other companies

We can design and manufacture machines based on Customer's request ,Your satisfaction is our top Priority.

With 30 year experienced professional design team and construction team.Under the support of our factory ,We can provide customer with high efficiency and quality in project, save your time and cost.

Our machineries and projects have sold all over the country and they are exported to America, Europe and middle east ,South east Asia, Africa and other countries and regions.

Welcome to Visit Our factory in China

Packaging & Shipping

Standard export wooden case packaging .

Inner package: Stretching film

Delivery time:30-60 working days after receiving 30% deposit or L/C

Our Services

WHY US?

We can provide Pharmaceutical Turnkey project Service including all the pharmaceutical machineries and clean room projects from designing to construction

We can provide 30 year experience engineer team go give you free Consultation service We Can provide FAT and SAT Service

We can provide DQ,IQ,PQ,OQ documents service

We can provide overseas machine installation and commissioning

We can provide free training service for your employee

We can provide One year guarantee for the machine and project

We can provide 24 hours technical support by email

We can provide our installation team to your country to do the installation

We can provide user friendly English Software ,user manual and detailed video

You have nothing to worry if you cooperate with us for the pharmaceutical Project

Looking forward to cooperating with you.

Online Contacts

Please Contact us online for more details

Whatsapp No +8613507449007

Wechat No +8613507449007

We are waiting for you online for 24 hours

Jinan Joysun Machinery Co., Ltd., relying on strong technical support, advanced production equipment, excellent processing technology and scientific detection methods, we ensure product quality and delivery time, and provide a fully optimized technical solution according to your requirements. Jinan Joysun Machinery Co., Ltd. for thawing of meat products and seafood, the equipment has stable performance, reliable quality and short thawing time. It is an ideal defrosting equipment for high-tech meat products, made of stainless steel, conforming to food production standard. Welcome new and old customers to inquire. Our international business covers customers all over the world. We have competitive prices and are proud of our excellent after-sales service. The working attitude of the company and the continuous improvement of the innovation concept will lead Tuo Bo and you to step into the brilliant future hand in hand and create a better future.
Through continuous exploration and practice, the company has developed the advantages of low investment, high efficiency, low operation cost, high product quality and convenient control and operation. The microwave frequency thawing equipment with microwave frequency of 915MHz and output power of 20kw-200kw is above. For food processing enterprises such as chain fast food industry in China, food thawing is provided, and the improvement of food thawing technology in China is also renewed. The benefit is not only "farsightedness", but also at the foot of the eyes. According to experts, the traditional food thawing are based on heat conduction method, material surface temperature is higher than the internal temperature in the thawing process, inevitably there will be drop loss, which will increase the business loss. If merchants use microwave dryer, high microwave efficient 5ml freeze dryer power, material temperature and transmission speed can be used to achieve adjustable linkage, and the overall heating process control advantages can greatly reduce material consumption and improve food utilization. In addition, as the microwave thawing only needs electricity, no need to consume a lot of water, in the low carbon era, this is not lost a recommended fashion trend.

microwave dryer is a new type of environmental protection drying method. When dry, high microwave efficient 5ml freeze dryer directly to the medium molecules converted into heat, because the high microwave efficient 5ml freeze dryer penetrating performance of heating medium and at the same time, no need to heat conduction, so the heating speed is very fast, the water content below 30% of the food, the drying speed can be shortened hundreds of times.

AAABB

microwave dryer advantages of equipment

1, microwave dryer, short, fast

Conventional thermal sterilization is used to transmit heat from the surface of the food to the interior through heat conduction, convection, or radiation. It often takes a long time to get the germicidal temperature. The high microwave efficient 5ml freeze dryer is the direct interaction between microwave energy and microorganisms such as food and bacteria. The interaction between heat effect and non thermal effect can achieve fast warming and bactericidal action, and the processing time is greatly reduced. The sterilization effect of various materials is usually 3-5 minutes.

AAABU

2, high microwave efficient 5ml freeze dryer low temperature sterilization keep the nutrition and traditional flavor The high microwave efficient 5ml freeze dryer is through special heat and non thermal effect sterilization, compared with conventional thermal sterilization, it can get the desired disinfection effect at relatively low temperature and short time. Practice shows that the general sterilization temperature can reach the effect at 75-80 degrees centigrade. In addition, microwave dryer processed foods can retain more nutrients and color, aroma, taste, shape and other flavors, and have puffing effect. For example, the vitamin C retained in vegetables treated by conventional heat treatment is 46-50%, while that in microwave treatment is 60-90%, while that in conventional heating is 58%, while that in microwave heating is 84%.

PPPEE

3 microwave dryer and high microwave efficient 5ml freeze dryer save energy Conventional thermal sterilization often has heat loss in the environment and equipment, and microwave is directly treated to food, so there is no extra heat loss. In addition, the conversion efficiency of the electric energy to the microwave energy is in the 70-80%, and the power is generally reduced to 30-50%.

PPOOO

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