High hydraulic pressure physical press tea seed oil extraction
High hydraulic pressure physical press tea seed oil extraction process:
1>. Tea Seed Pretreatment Workshop
Tea Seed →Magnetic Separation→Cleaning And Stone Removing →Crushing →Conditioning →Flaking →Drying →To Extraction Workshop.
1). Higher mechanization and serialization, which can reduce labour working to reduce the labor cost.
2). More advanced dust removal system to ensure the tidy and clean of workshop, meanwhile reduce the discharge of powder.
3). All the driving equipment adopts oil equipments special configuration, which has long using life and reliable working.
2>. Tea Seed Solvent Extraction Workshop
Evaporation And Steam Stripping
Tea Seed Flakes→Oil Extraction→Mixed Oil Processing→Crude Oil
Solvent Collection←Wet Cake Desolventizing→Finished Cake.
---Mixed oil adopts two levels process in removing impurity, dense mixed oil firstly into primary rotary liquid separator to remove larger particles, and then enter the secondary rotary liquid separator to remove impurity. After rotating liquid separation, the mixed oil nearly without solid impurities. After separation, the cleanermixed oil into the mixture oil staging tank for further precipitation, the bottom sediment of the mixing tank back into the extractor regularly by slag pump. Two process filter of the mixed oil and the use of negative pressure evaporation process, greatly reduce fouling in evaporation system, and evaporation system cleaning cycle can be extended.
---Adopting micro negative pressure process, save steam and reduce energy consumption.
---The secondary steam in the condensed water tank can be used for waste water preheating, reduce the steam consumption.
---Collection all the steam in the extraction workshop and pump into the boiler room for secondary use,effective utilize the waste heat, saving workshop production water.
3>. Crude Tea Seed Oil Refining Workshop
Phosphoric acid, Lye and Hot Water High hydraulic pressure physical press tea seed oil extraction
Crude oil→Dephosphorization, Degumming, Washing→Drying and Bleaching→Filtration
↓ ↑ ↓
Soapstock Bleaching Clay Waste Clay
→ Deodorization→Refined oil.
High hydraulic pressure physical press tea seed oil extraction feature:
The material(for pretreatment) is sent to the extractor by the airtight packing auger. The mateiral will be sprayed for extraction by the solvent(Hexance) or mixed oil after they fall into the extractor. The wet dreg(after dripping), falling into the conveyor and be sent to the evapo-separated machine. After steaming, baking and desolventizing, the dreg will be sent to the dreg storehouse. Mixed oil after extraction enters into the first and second long tube evaporator for seperating the steam and solvent, and then flow into the stripping tower for desorption the remaining solvent of crude oil. The extracted oil from the last process will be sent into the crude oil tank for refining plant. The solvent vapors from the extractor, evapo-separated machine, evaporator, stripper tower will be recycled in the cooling system. The solvent after cooling will be collected in the fresh solvent tank for reusing in the process.
Rotocel extractor(loop type extractor), evapo-separated machine, Long tube evaporator, stripper tower, condenser, absorber, conveyor, sealing auger and so on.
1, the solvent extract equipment adopts stainless steel fixed grid tray, frequency conversion speed regulation, extract equipment storage tank feeding level is automatic control, high extracting efficiency, low energy consumption; Extracting condenser, steam degassing condenser, stripping condenser, evaporative condenser, the final condenser are aluminum alloy tube-type condenser, the condensation effect is fast.
2, wet meal dissolution using DTC toast-desolventizing, dissolution, drying in one machine. The production of finished meal powder is small, good color, toast-desolventizing level is self automatic control.
3, adopts film evaporation process, evaporation temperature is low, crude oil quality is good, energy saving, secondary steam from toaster and waste heat can be utilized, as the first evaporator heat source.
4. Steam-lift crude oil and steam mixed oil heat exchange, save energy.
5, the tail gas recovery uses the water bath type tail gas recovery device, the tail gas recovery two times utilization, reduces the solvent consumption.
High hydraulic pressure physical press tea seed oil extraction main equipment:
Main Projects Scope:
-----30-5000T/D oilseeds pretreatment project
-----30-5000T/D oilseeds extraction project
-----10-500T/D crude oil refining project
-----10-500T/D crude oil fractionation project
-----Oil interesterification project
-----Oilseeds protein, phospholipid project
-----Natural pigment extraction project
-----Grain deep processing project
----30-1000T/D rice bran pretreatment, expanding, extraction project
----30-600T/D rice bran oil refining project
----150-1000T/D cottonseed dephenolizing protein
----10-1000T/D palm fruit oil pressing project
----10-500T/D Non acid method biodiesel production project
----10-2000T/D corn deep processing project
High hydraulic pressure physical press tea seed oil extraction Technology:
---Energy saving oil High hydraulic pressure physical press tea seed oil extraction deodorization technology
---Concentrated protein extraction technology
---Mixed oil extraction technology
---Mixed oil refining technology
---Molecular distillation technology
---Broken rice desaccharification technology
---Continuous lignite extraction technology
1. Ensure to timely provide complete sets of equipment and accessories.
2. Ensure that one-time installation debugging acceptance.
3. Free training technological operator to ensure the trained staff can independent operation.
4. In the installation process, we will offer an experienced project manager, organize a good installation team for the work of field installation debugging.
5. After the equipment field assembly and installation, we will be also responsible for the single equipment debugging, on-line debugging and Feeding trial operation ,to ensure that equipment can normal operate in full load conditions.
6. Warranty period, all because of the quality of products has caused the damage or failure of equipment, suppliers responsible for the free repair and replacing spare part.
1. Q: Which kind of materials can be process?
A: All kinds of oil seeds. Such as rice bran,palm,corn germ, cottonseeds, peanut, sunflower, soybean, rapeseed, etc from the pre-treatment,pressing,solvent extraction and refining plant.
2. Q: What's the production capacity can you process?
A: 3-5000 tons per day. We can manufacture as customized order.
3. Q: How long is the warranty?
A: After installing qualified, we guarantee the main parts nature time 1 year.
4. Q: Can you install the machine in local place?
A: Yes, We are a collection of research and development,design, manufacture,installation and training,we have own experienced engines and workers team to go abroad guide the installation,debugging,training.
5. Q: What technical support and doc you can provide after confirm order?
A: 1. Craft flow chart
2. Equipment layout drawings
3. Equipment base drawings
4. Embedded pipeline of power circuit drawings
5. Electricity distribution cabinet and operation table scheme
6. Plant layout drawing
Were one of the main manufacturers and suppliers of a range of and spares needed for oil extraction plants. Currently a wide range of High hydraulic pressure physical press tea seed oil extraction including expellers, seed cleaners, decordicator, copra cutter, filter press, Boilers, Hammer Mill etc. A lot of can be employed in the whole oil extraction plant. Our oil extraction machine is fabricated with the most up-to-date extraction technology and premium quality raw materials, our High hydraulic pressure physical press tea seed oil extraction are be applied on your extraction of oils. This ensure higher production without any breakdown. The is proper for a number of seeds and nuts like Sesame Seeds, Sunflower, Palm Kernel,Cocoa,Coconut,Castor,Cotton Seed,Almond, Apricot (Germ) etc.
Structure of New type automatic
1.Characteried of High hydraulic pressure physical press tea seed oil extraction by simple design, easy to operate and maintenance
2.Cast iron machine base
3.High productivity ,energy saving and labour saving
4.Special gear box structure of make the rotating speed averagely
5.Compact structure, stable functions
6.Main parts of chamber through the processing of high-temperature tempering and low temperature quenching;
7.Compact structure, stable function.
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