corn flakes breakfast cereal making dried food machine 100-500kg/hBrief introduction
Corn flakes/ breakfast cereals are one kind of crispy food, with the advantages of hard to be steeped broken and strong grain taste. It is the crispy flake which is made from corn meal and the other grains powder. The production line includes mixing, extruding, flaking, drying, high temperature baking, flavoring and cooling. It can be eaten like snack and be eaten with milk or coffee as well. By changing moulds and production process, this production line can make different shapes of puffed food. Such as ring, ball, flaks, star, letter etc.
1. Mchine technical:
(1). In raw material treatment: (1) Grinder or grinding group (option), used for grinding raw materials. (2) Mixer (include propeller type mixer, vertical type mixer), used for mixing all raw materials and adding appropriate water (don’t need to add water into dry powder type mixer), to make the raw materials uniform.
(2). In extrusion: (1) Conditioner (option for small capacity lines, necessary for big capacity lines), used for pre-conditioning raw materials. (2) Twin-screw extruder, used for extruding and shaping.
(3). In tabletting: different models tabletting machines, used for tablleting corn flake from expanded corn ball.
(4). In drying machineries: different dryers. Our dryers’ heating power source can be electricity, gas-fired burner (Baltur, Italy), oil-fired burner (Baltur, Italy). It is up to users’ local power situation. Our suggestion is electrical dryer; its heating is more balanced.
(5). In flavoring machineries: (1) Flavoring hoister, used for hoisting corn flake and adding seasoning. (2) Oil sprayer, used for spraying oil on the surface of corn flake food, makes sticking seasoning easier. (3) Single drum, used for mixing corn flake and seasoning (ancillary use with flavoring hoister). (4) Double-drum, used for adding seasoning and mixing it with corn flake.
(6). In packing machineries & detection (option): (1) Cup type packing machine, used for packing corn flake with small size bag by heat-seal. (2) Multi-head weigher packing machine, used for packing corn flake with medium size bag by heat-seal. (3) Big size bag packing machine, used for packing big size bags. (4) Weight detector, used for detecting the goods after packing. It can get rid of the finished product with unqualified weight. (5) Metal detector, used for detecting if there is any metal inside the bag and removing the unqualified one. (6) Weight and metal all-in-one detector, used for detecting both weight and metal, and removing the unqualified product.
(7). The other machineries may be adopted: (1) Transport machineries, they are screw conveyor, air conveyor, cooling conveyor, hoister, Z type bucket elevator, vacuum suction machine and negative pressure suction machine. They are used for conveying raw materials, self-finished product and finished product between the other machineries. (2) Vibrating screen (option), used for screening corn flake and removing dreg. (3) Stock bin (option), used for storing raw materials or finished product.
2. The production process:
Mixer---Screw conveyor---Twin screw extruder---Vibrating feeder---Drum type dryer---Air conveyor---Flaking machine---Air conveyor---Dryer---Hoister---Vibrating feeder---High temperature inflated line oven---Flavoring line---Dryer--- Cooling machine.
3. Description of equipment:
Twin screw extruder
Drum type dryer
Flaking machine(double staffs)
High temperature inflated oven
Hoister and flavoring machine
1. We use the flaking material which is food grade stainless steel, the machine body is harmless; pressure distribution evenly to ensure the quality of tablet.
2. High-temperature oven can make the second expansion of semi-finished products, so that the product looks more beautiful shape, taste more crisp and refreshing.
3. After the flavoring machine, we set up a slopewit the oven instand of hoister. It will prevent the product stick from hoister, because the product full with sugar or oil.
1. Raw material:
Corn meal, sugar, salt, palm oil, cocoa powder, vitamins, minerals, food color etc.
2. Samples shape:
Round, fingernails, (Change moulds to make all shapes unfilled snack).
(1) Diameter: Up to 25mm.
(2) Thickness: user-defined.
1. The warranty period is one year.
2. Our service is turn-key mode, which includes installment, debugging and train.
3. Supply quick-wear part and general tool.
4. Supply the basic formula of raw materials.
5. We will provide drawings (CAD or Solid works) based on users’ workshop situation, and we can supply rationalization proposal.
Packaging & Shipping
1. Inside package is plastic film, outside package is wooden or plywood cases, which is seaworthy.
2. We can supply fumigation package and certificate.
Our company is an industry and trade integrated enterprice. The company is committed to research and develop extrusion machinery and related ancillary equipments. It is covering mainly machinery and equipment for corn meal milling system, corn flakes/breakfast cereal system,baby food system,corn puff snacks system, pellets system, artificial rice system, soynuggets system; as well as pet food/fish food system.
Our factory was founded in 2009. As the owning import and export right, machines are exported to more anda more countries directly by ourselves. For supplying best servies, technology department, sales department, producing department, after sales services department are always available for you.
1. Q: How does your factory do regarding quality control?
A: Quality is priority. We always attach great importance to quality control from the very beginning to the end of the production. Every product will be fully assembled and carefully tested before it's packed for shipment.
2. Q: Can the logo or company name to be printed on the products or package?
A: Sure. Customer's logo or company name can be printed on products by stamping, printing, embossing, coating or sticker.
3. Q: What is your warranty terms?
A: We offer different warranty time for different products. Please contact with us for detailed warranty terms.
4. Q: Will you deliver the right goods as ordered? How can I trust you?
A: Yes, we will. The core of our company culture is honesty and credit. Also you can check our Alibaba Site, there are several importers' transition History.
5. Q: What about your question?
As a leader in the food machinery industry ,we adhere to the principle of honest and trustworthiness all the time,and have a good reputation on the international market.Over the years, we explore and research in extrusion technology, so that the screw extrusion technology application areas are more extensive. Our single and double screw device has been used in the production of snack foods, breakfast cereals: corn chips, fried food, bread crumbs, soybean tissue protein, pet food, over 20 different functions and yield of the production line for choice; also can manufacture special designed according to special requirements the user's.Our products sell well both at home and abroad.Such as Gemany,Italy,Holland,Spain,Russia,Canada,USA,Mexico,Columbia,Japan,SouthKorea,Uzbekistan,Egypt,South Africa and so on.Welcome your enquiry.
3333333 professional production 111111.11111111 is a continuous feeding operation. 22222 production can be used for cattle feed processing, sheep feed processing, horse feed processing, rabbit feed processing, poultry and poultry feed processing, is a new type of small household particle machine, can also be used as feed processing plant Special particle machine, no dust, add the mixed powder feed into the hopper when working, no heating, no water, no drying, once formed by extrusion, the surface of the processed particles is smooth, the hardness is moderate, and the internal curing is deep and transparent. Starch gelatinization, protein coagulation and degeneration, improved nutritional value and digestion and absorption capacity,
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