Corn flakes is a kind of crisp food, used grain flour as the basic raw material. By the processing line it is processed to flakes instant food which is pressed by particle. The outstanding feature is that it is rich in composite carbon compounds and dietary fiber. At the same time, corn flakes can not only strengthen much trace element, such as vitamins and minerals,but also add cocoa and sugar,such as honey,maltose, etc. After adding into coffee,milk,yogurt,or functional drinks, we can directly eat it. Children can also eat it as sweet and brittle leisure snack food.
grinding→mixing→extruding→flaking→drying→hot air baking→sugar spraying→drying→cooling→packaging
Corn flakes, and variety shapes of breakfast cereals are available for ball, tube, stick, ring, fruit loop, star, wheel and flower and heart shape by adjusting the mould in the extruder.
mixer→screw conveyor→twin screw extruder→air conveyor→flaking machine→air conveyor→dryer→hoister→hot air baking machine→flavoring drum and suger sprayer→dryer→cooling machine→packing machine
1)Mixer of breakfast cereal corn flakes machinery
|Usage||To mix the raw materials evenly, fast speed, no leakage.|
|Type||Vertical and horizontal type|
|Motor||3kw, 4kw, 7.5kw etc.|
|Capacity||20kg/time, 50kg/time, 100kg/time, 200kg/time, 500kg/time etc.|
|Material||stainless steel, carbon steel|
2) extruder of breakfast cereal corn flakes machinery
|Name||Twin screw extruder|
|Usage||To extrude the raw materials and make them to the required shape and size of the corn snacks food pellets by mould|
|Model||DSE65, 70, 85|
|Motor||22kw, 37kw, 75kw|
|Capacity||100kg/h to 500kg/h|
|Material|| Screw materials 38CrMoAlstainless steel, carbon steel|
Technical parameter for corn flakes extruder
|Model||Installed Power(kw)||Power Consumption (kw)||Capacity(kg/h)||Dimension(m)|
3)oven of breakfast cereal corn flakes machinery
|Usage||the expanded food go through the “s” passage, to be dried to increase the self life.|
|Type||electrical, steam, gas fired, diesel fired heating type|
|Model||KX-3-5, KX-5-5, KX-5-8, KX-5-10, KX-7-10 etc.|
|Capacity||100kg/h to 10 ton/h|
|Material||stainless steel, carbon steel|
To make the puff corn balls to the flakes shape
To bake the corn flakes and make it puff enough to get crisp taste
4) flavoring machine of breakfast cereal corn flakes production line corn flakes machinery
|Usage||To mix the sugar and spray the sugar on the surface of the corn flakes|
|Type||single and double flavoring drum|
|Capacity||100kg/h to 500 kg/h|
5)Packing machine of breakfast cereal corn flakes production line corn flakes machinery
To packing the puffed snacks food and corn flakes into the plastic bags with required weight.Our advantage Certifications Our Service
1)Free management of equipments' long distance shipping;
2)Provide factory layout according to your factory size in advance;
3)Provide the basic formula;
4)Inspect the machine before leaving the factory;
5)Oversea installation and commissioning the equipment;
6)Technician will work with your workers together and teach your workers how to install machines,
how to operate machines, how to maintain machines during daily working;
7)Our engineers will teach your workers how to clean the extruder, how to change the screw,
how to change barrel etc, and provide technology support with you forever;
8)Provide English Version of Installation/Operation/Service/Maintenance Manual.
Jinan Dingrun Machinery Co., Ltd. is a leading manufacturer of high quality twin screw extruder and single screw extruders for food industries. We have almost ten years’experience of working with our customers providing special designs and practical solutions for a wide range of process needs. Free formula, local installation, workshop design, machine inspection service are provided.
1. Inside package is plastic film, outside is wooden or plywood case, or fumigation package with
certificate, (based on the customers' need).
2. Ship, train, express or upon clients' demands.
Q1: Are you extruder machine manufacturer or trader?
A: Certainly we are manufacturer. Welcome to visit us to check it!
Q2: Could you supply customized machines?
A: We can supply customized machines based on your requirement. ODM & OEM are available for us.
Q3: Can you supply oversea service and food formula?
A: Our engineers can serve you in your factory, and we can supply free formula.
Q4: Where are you? How can I get there?
A: We are in Jinan, 432km south to Beijing. You can come by high speed train from Beijing or by air directly.
Q5: How can I get the after-service?
A: We will send you the spare parts. If it is free depending on man-made problems or not.
Q6: Could you supply food raw materials or the other machine in different industry?
A: We can only supply food machines. But we have long-term cooperation factories (e.g. packing machine).
Automatic breakfast cereal corn flakes making machine is now a general-purpose model DL3000-100 single screw, is mainly used for the production of a variety of pasta, fried foods, rice noodles, pasta, pasta and other products, stable output, simple and convenient operation. 3000 is the length of the screw and 100 is the diameter of the screw.
Automatic breakfast cereal corn flakes making machine consists of feeding system, extrusion system, rotary cutting system, heating system, transmission system and control system. The use of advanced screw extrusion technology, the use of high temperature and high pressure material curing and expansion molding, one-time completion. The host adopts variable frequency speed regulation to ensure the stability of the production process. Product color, variety, appearance, natural and realistic, delicate texture, raw materials are widely used of .
Jinan Joysun Machinery Co., Ltd. is a high-tech enterprise integrating science, industry and trade. is dedicated to the development, development, production and sales of expanded snack food equipment, tissue protein equipment, pasta/pimento equipment, pet food equipment and experimental extruders.
Nowadays, Jinan Joysun Machinery Co., Ltd. have customers both in China and abroad.Foreign customers such as Russian,East Europe,Middle East,South America,North America,East Asia,Southeast Asia, Africa,etc.
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