china jinan earliest corn flakes line since 1988
corn flakes production line
Corn flakes machine
1. corn flakes twin screw extruder
2. Flakes, cereals, snacks machine
3. Corn flour as raw materials
Corn flakes machines, breakfast cereal machine
Corn flakes production line Introduction to Corn flakes
Corn flakes are high nutrition food for breakfast. Its main material is grain; producing techniques are steam and extrusion two ways. Shapes can be various like balls, slice and even animal shape. Corn flakes contain high level of compound carbohydrates and meal fibre, it also can help human body to absorb vitamin and minerals. The raw materials for producing corn flakes can also mix with coco powder, sugar, honey and maltose etc. People like have corn flaks with milk, coffee, yoghurt and other dairy. Corn flakes are also very good snacks for children. Depends on different flavors, mainly there are natural corn flakes, sweet corn flakes and salty corn flakes.
The corn flakes production line introduced in this profile is designed by engineers from Jinan saixin Machinery Co., Ltd on base of Italian Technology development. High quality twin rotating screw extruder has standard screw length radius ratio, compression ratio and screw designation. The extrusion process got automatic circulating cooling system when extruding different materials the temperature can be controlled easily. This well designed extruder improves corn flakes mouthfeel and quality.
1. Description: Corn flakes are a popular breakfast cereal manufactured by twin-screw extruder or single screw extruder through the treatment of flakes of grain, served with milk and marshmallows, were a very popular food among the families.
2. Raw materials: adopts maize,wheat,oats, corn flour as raw materials
3. Products: This line can be used to produce corn flakes, breakfast cereals, snacks by adjusting the moulds from extruder
4. Capacity: 150kg/h, 200-300kg/h,400-500kg/h
5. Machines Materials: All the machines are made by stainless steel
No.1: Production Flow-chart
Raw material mixing→ mixed material elevating→extrusion process→librating cooler→ single drum →air conveyer →presser →librating cooler→air conveyer →dryer →librating cooler →air conveyer→high temperature oven →librating cooler →elevator→sugar sprayer→dryer →cooler
No.2: characteristics of corn flakes production line
This processing line is developed and improved on the base of Italian technology. Its working standard can compare to European machines
1.Twin screw extruder is the host machine in this line. The unique design of twin screw is an innovating idea of our engineers; it guarantees the success of the extrusion process.
is an important part of this line; the design makes sure high quality products can be produced. It contains a material distributor for avoiding materials geminated. The two rollers for pressing materials are made of high rigidity metal. It also has automatic chilling system and can be adjusted very easily. This equipment is easy using and highly automated.
3. The corn flakes roaster or Hot air heater
which is a new idea of processing corn flakes. This technique is by using high temperature airs centralized heat and circulating flow to process corn flakes quickly and easily. This method is also less power consumption. This innovating idea makes this processing line one step ahead of our competitors who are still using salt heater to do the job. There are many disadvantages using salt as a medium to puff corn flakes such as salt powder will be covered on the corn flakes, more power consumption and long time processing.
corn flakes roaster : by using high temperature air (300-400°C) to heat materials in a short time in order to make them more puffed. The reason for using high temperature air is that materials can be heated evenly and quickly, also the air can be used in a cycle.
This corn flakes roaster is a key equipment in the corn flakes line, its core technology is from Italy, Air Heater using high temperature air as medium to expand the corn flakes evenly without any pollution. As some manufactures are still using salt as the medium to expand corn flakes, in that way the taste of the corn flakes will be corrupted by the salt and the corn flakes can not be puffed evenly the taste is crunchy, also during using salt as the medium for expanding products will have lots of fogs out of the machine and it can rust other steel equipments.
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saixin machinery are professional corn flakes machinery manufacturer, and professional food extruder machinery leader.
High output Corn flakes/Breakfast cereals Machines is the use of rice flour, flour and other kinds of grain flour as raw materials to add some vitamins, trace elements and other high-nutrition ingredients mixed uniformly after extrusion curing and then for nutrition to strengthen the rice, after drying, shape, appearance taste edible method and natural The rice is consistent and supplements the lack of nutrients in natural rice. can also customize special rice with different functions according to different groups of people. Jinan Joysun Machinery Co., Ltd. has single screw rice extruder and twin screw extruder.
can be freely matched according to the requirements! High output Corn flakes/Breakfast cereals Machines technology is a breakthrough in the recycling of grain using the principle of extrusion. The most important feature of technology is the addition of various nutrients essential to the human body to food, producing a variety of health foods, curative foods and functional foods. The products are easy to eat and easy to use. Digestion and absorption, welcomed by consumers. Artificial rice alias nutrition rice, gold rice.
Jinan Joysun Machinery Co., Ltd. was established in 1993. It is located in Shandong Province with a registered capital of 2 million RMB and covers an area of 9,800 square meters. It is a professional food machinery manufacturing company integrating research and development, professional production, direct sales and after-sales services. We took the lead in awarding and passing the quality standards of commercial products in Shandong Province, and successfully passed ISO9001:2008 international quality management system certification, and exported to the European Union's CE safety certification, BV certification, third-party certification. Now we have successfully obtained the trademark.
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