corn flakes breakfast cereal making dried food machine 100-500kg/hBrief introduction
Corn flakes/ breakfast cereals are one kind of crispy food, with the advantages of hard to be steeped broken and strong grain taste. It is the crispy flake which is made from corn meal and the other grains powder. The production line includes mixing, extruding, flaking, drying, high temperature baking, flavoring and cooling. It can be eaten like snack and be eaten with milk or coffee as well. By changing moulds and production process, this production line can make different shapes of puffed food. Such as ring, ball, flaks, star, letter etc.
1. Mchine technical:
(1). In raw material treatment: (1) Grinder or grinding group (option), used for grinding raw materials. (2) Mixer (include propeller type mixer, vertical type mixer), used for mixing all raw materials and adding appropriate water (don’t need to add water into dry powder type mixer), to make the raw materials uniform.
(2). In extrusion: (1) Conditioner (option for small capacity lines, necessary for big capacity lines), used for pre-conditioning raw materials. (2) Twin-screw extruder, used for extruding and shaping.
(3). In tabletting: different models tabletting machines, used for tablleting corn flake from expanded corn ball.
(4). In drying machineries: different dryers. Our dryers’ heating power source can be electricity, gas-fired burner (Baltur, Italy), oil-fired burner (Baltur, Italy). It is up to users’ local power situation. Our suggestion is electrical dryer; its heating is more balanced.
(5). In flavoring machineries: (1) Flavoring hoister, used for hoisting corn flake and adding seasoning. (2) Oil sprayer, used for spraying oil on the surface of corn flake food, makes sticking seasoning easier. (3) Single drum, used for mixing corn flake and seasoning (ancillary use with flavoring hoister). (4) Double-drum, used for adding seasoning and mixing it with corn flake.
(6). In packing machineries & detection (option): (1) Cup type packing machine, used for packing corn flake with small size bag by heat-seal. (2) Multi-head weigher packing machine, used for packing corn flake with medium size bag by heat-seal. (3) Big size bag packing machine, used for packing big size bags. (4) Weight detector, used for detecting the goods after packing. It can get rid of the finished product with unqualified weight. (5) Metal detector, used for detecting if there is any metal inside the bag and removing the unqualified one. (6) Weight and metal all-in-one detector, used for detecting both weight and metal, and removing the unqualified product.
(7). The other machineries may be adopted: (1) Transport machineries, they are screw conveyor, air conveyor, cooling conveyor, hoister, Z type bucket elevator, vacuum suction machine and negative pressure suction machine. They are used for conveying raw materials, self-finished product and finished product between the other machineries. (2) Vibrating screen (option), used for screening corn flake and removing dreg. (3) Stock bin (option), used for storing raw materials or finished product.
2. The production process:
Mixer---Screw conveyor---Twin screw extruder---Vibrating feeder---Drum type dryer---Air conveyor---Flaking machine---Air conveyor---Dryer---Hoister---Vibrating feeder---High temperature inflated line oven---Flavoring line---Dryer--- Cooling machine.
3. Description of equipment:
Twin screw extruder
Drum type dryer
Flaking machine(double staffs)
High temperature inflated oven
Hoister and flavoring machine
1. We use the flaking material which is food grade stainless steel, the machine body is harmless; pressure distribution evenly to ensure the quality of tablet.
2. High-temperature oven can make the second expansion of semi-finished products, so that the product looks more beautiful shape, taste more crisp and refreshing.
3. After the flavoring machine, we set up a slopewit the oven instand of hoister. It will prevent the product stick from hoister, because the product full with sugar or oil.
1. Raw material:
Corn meal, sugar, salt, palm oil, cocoa powder, vitamins, minerals, food color etc.
2. Samples shape:
Round, fingernails, (Change moulds to make all shapes unfilled snack).
(1) Diameter: Up to 25mm.
(2) Thickness: user-defined.
1. The warranty period is one year.
2. Our service is turn-key mode, which includes installment, debugging and train.
3. Supply quick-wear part and general tool.
4. Supply the basic formula of raw materials.
5. We will provide drawings (CAD or Solid works) based on users’ workshop situation, and we can supply rationalization proposal.
Packaging & Shipping
1. Inside package is plastic film, outside package is wooden or plywood cases, which is seaworthy.
2. We can supply fumigation package and certificate.
Our company is an industry and trade integrated enterprice. The company is committed to research and develop extrusion machinery and related ancillary equipments. It is covering mainly machinery and equipment for corn meal milling system, corn flakes/breakfast cereal system,baby food system,corn puff snacks system, pellets system, artificial rice system, soynuggets system; as well as pet food/fish food system.
Our factory was founded in 2009. As the owning import and export right, machines are exported to more anda more countries directly by ourselves. For supplying best servies, technology department, sales department, producing department, after sales services department are always available for you.
1. Q: How does your factory do regarding quality control?
A: Quality is priority. We always attach great importance to quality control from the very beginning to the end of the production. Every product will be fully assembled and carefully tested before it's packed for shipment.
2. Q: Can the logo or company name to be printed on the products or package?
A: Sure. Customer's logo or company name can be printed on products by stamping, printing, embossing, coating or sticker.
3. Q: What is your warranty terms?
A: We offer different warranty time for different products. Please contact with us for detailed warranty terms.
4. Q: Will you deliver the right goods as ordered? How can I trust you?
A: Yes, we will. The core of our company culture is honesty and credit. Also you can check our Alibaba Site, there are several importers' transition History.
5. Q: What about your question?
corn flakes breakfast cereal making dried food machine 100-500kg/h is the use of rice flour, flour and other kinds of grain flour as raw materials to add some vitamins, trace elements and other high-nutrition ingredients mixed uniformly after extrusion curing and then for nutrition to strengthen the rice, after drying, shape, appearance taste edible method and natural The rice is consistent and supplements the lack of nutrients in natural rice. can also customize special rice with different functions according to different groups of people. Jinan Joysun Machinery Co., Ltd. has single screw rice extruder and twin screw extruder.
can be freely matched according to the requirements! corn flakes breakfast cereal making dried food machine 100-500kg/h technology is a breakthrough in the recycling of grain using the principle of extrusion. The most important feature of technology is the addition of various nutrients essential to the human body to food, producing a variety of health foods, curative foods and functional foods. The products are easy to eat and easy to use. Digestion and absorption, welcomed by consumers. Artificial rice alias nutrition rice, gold rice.
Jinan Joysun Machinery Co., Ltd. was established in 1993. It is located in Shandong Province with a registered capital of 2 million RMB and covers an area of 9,800 square meters. It is a professional food machinery manufacturing company integrating research and development, professional production, direct sales and after-sales services. We took the lead in awarding and passing the quality standards of commercial products in Shandong Province, and successfully passed ISO9001:2008 international quality management system certification, and exported to the European Union's CE safety certification, BV certification, third-party certification. Now we have successfully obtained the trademark.
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