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Corn flakes cereal food making machine

Corn flakes cereal food making machine

Corn flakes cereal food making machine Product Description Corn flakes/breakfast cereal is one kind of crispy food, with the advantage of hard to be steeped broken and...
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  • Original Corn flakes cereal food making machine
  • SHENGRUN
  • ISO CE SGS BV TUV
  • Twin screw extruder

Product Description

Corn flakes cereal food making machine

Product Description

Corn flakes/breakfast cereal is one kind of crispy food, with the advantage of hard to be steeped broken and strong grain taste. It is the crispy flake which is made from corn meal and the other grains powder. The production line includes mixing, extruding, flaking, drying, high temperature baking, flavoring and cooling. It can be eaten like snack, and be eaten with milk or coffee as well. By changing moudles and production process, this production line can make different shapes of puffed food. Such as ring, ball, flake, star, letter etc.

Production line features

1.Corn flake processing line has wide raw materials application range.

2.Our corn flake processing lines’ extruders are twin-screw extruder, there is one couple of screws inside the barrel.

3.The raw material of screws is 38CrMoAl.This material’s hardness and strength performance is excellent, which can bear high temperature and high pressure.

4.Our twin-screw extruder has self-clean function.

5.Our corn flake processing line automation degree is high, it need only 2-3 workers to operate.

Output:

TSE65100-150kg/h
TSE70200-250kg/h
TSE85300-500kg/h

Production process

Raw material treatment---Mixing---Extruding---Flaking---Drying---High temperature baking---Sugar spraying &flavoring---Second drying---Cooling---(Paking)

Equipment flow

Mixer---Screw conveyor---Extruder---Vibrating feeder---Drum-type dryer---Air conveyor---Flaking machine---Air conveyor---Dryer---Hoister---Vibrating feeder---High-temperature inflated oven---Sugar sprayer &Flavoring line---Dryer---Cooling machine---(Packing machine)

Technical Parameter

Model

TSE65-III

TSE70

TSE85

Installed Power

130KW

160KW

190KW

Power Consumption

90KW

120KW

140KW

Production Capacity

100-150kg/h

200-260kg/h

300-500kg/h

Dimension

39000×1300×2500mm

41000×1500×2500mm

43000×3500×4300mm

The main machine description

Item:Twin Screw Extruder

Model:TSE65-III

Output:100-150kg/h

Installed power:35kw

Actual power:20-25kw

Size:2600×870×1950mm

Function:Extruded the material by the twin screw.

Description:Equipped with full automatic visible temperature control system.

Item:Flaking machine

Model:YP-I

Output:100-150kg/h

Installed power:7.5kw

Actual power:7kw

Size:1200×900×1800mm

Function:Change the shape.

Description:Turning the corn ball to corn flakes.

Item:Dryer

Model:KX-3-5

Output:100-200kg/h

Installed power:27kw

Actual power:18kw

Size:5200×1300×2200mm

Function:Removing water and drying

Description:Heating power source can be electricity, gas-fired burner (Baltur, Italy), oil-fired burner (Baltur, Italy).

Item:High-temperature inflated oven

Model:KL

Output:100-200kg/h

Installed power:78kw

Actual power:70kw

Size:4000×800×2400mm

Function:second extruded the corn flakes

Description:High temperature baking

Item:Dryer

Model:KX-3-P

Output:100-200kg/h

Installed power:27kw

Actual power:18kw

Size:8500×1300×2050mm

Function:Drying and baking the sugar, making the products more crispy.

Description:Baking the corn flakes

Our service

1.The warranty period is one year.

2.Our service is turn-key mode, which includes installment, debugging and train.

3.Supply quick-wear part and general tool.

4.Supply the basic formula of raw materials.

5.We will provide drawings (CAD or Solidworks) based on users’ workshop situation, and we can supply rationalization proposal.

6.We provide spare part for free delivery with the processing line. Such as electricity button, barrel heater, mould, motor belt etc.

The use instruction of Twin Screw Extruder

Twin-screw extruders are equipped with full automatic visible temperature control system.

Main parts of the converter

Use: Control extruder Converters brand: Delta (Taiwan)/ LS (Korea)

Converters quantity: 2 (main motor, cutter) Electric devices brand: CHINT (CHINA)

Heating control panels quantity: 3 On & off switches quantity: 8

Emergency stop button quantity: 1 Main body material: Spraying plastics steel

Converter working flow: Oil pump on button---Main motor on button---Feeder on button---Cutter on button

Detailed Show

The extruder machines in our factory.We can provide the moulds to produce kinds of products according to your requirements.

The machine show

Samples Description

Corn flake is a crisp food, which is one kind of breakfast cereals. Corn flake has the advantages of good rehydration performance, silky mouthfeel and aroma taste. It can be eaten directly, or eaten with water, milk, yoghourt, coffee together.

Raw materials: corn meal, sugar, salt, palm oil, cocoa powder, vitamins, minerals, food color etc.

Humidity: the moisture is no more than 10%.

Shapes: round, oval, fingernails. (Change moulds to make all shapes unfilled snack.)

Sizes: (1) diameter: up to 25mm (2) thickness: user-defined.

Company Information Jinan Shengrun Machinery Co., Ltd. is a professional manufacturer of extrusionmachinery.Over eight years of continuous efforts, we have employed high-quality talents in engineering design and food technology. We have ISO9001:2008 and CE certificates, and pass SGS and TUV inspections.We are committed to making efficient extrusion machinery, twin-screw extruders, single-screw extruders, breakfast cereal and instant food (corn flakes, nutritional powder) production lines, snacks (fried, sandwiched snacks) production lines, pet food and fish food production lines, histone production machinery, modified starch production lines, bread crumbs production lines, experimental twin-screw extruders, and reproduced nutritional rice production lines, as well as R&D, production and distribution of packaging machinery. We offer you with the fruit of outstanding extrusion technology. High efficiency, high quality and high performance constitute our core competitiveness.Based on our powerful R&D ability, manufacturing skill and perfect service system, we have served the clients in 42 countries, and obtain their high praise.

Packaging & Shipping

1.Inside package is plastic film, outside package is wooden or plywood cases, which is seaworthy.

2.We can supply fumigation package and certificate.

FAQ

1Where is your factory?

Number18 Xiaoluzhuang industrial park, tianqiao district, Jinan city, Shandong Province, China

2 What is your machine warranty?

1 year, main parts warranty time will be 2 or 3 years.

3 Do you supply spare parts?

Yes, we supply spare parts with reasonable price, and we also will provide spare parts free of charge when you buy our equipment.

4 What can you provide for after sale service?

We can send engineers to your factory for installation and training if customers‘ required.

5 If we show you our layout of factory, can you help to design the whole process line?

Yes, our experienced engineers and technical employee can help you to arrange the layout and installation of whole process line based on your real situation;

6 How can we contact you if we meet problems during production?

Phone/email/wechat/whatsapp/Skype are all available.

7 If we have samples of new products, can you help to analysis and design the machine?

Yes, Our technical department can help to analysis, design and test the new products you offered.

8 Why choose Shengrun?

Professional snack food machinery supplier in China, we offer you the best machine and best service.

Quanlity is our culture.Please believe us!

Contact us

Don't hesitate to contact us.

Rachel Feng

Mob/Wechat/Whatsapp:0086 15688892880

Corn flakes cereal food making machine adopts world-class technology to customize and produce special racks. High strength, high wear resistance, sharp teeth, uniform and delicate powder slag processing, higher starch extraction rate. The replacement of racks is quick and easy, which greatly reduces the labor intensity of labor and greatly increases the production efficiency. The separation part adopts a non-frame type three-section separation structure, which has small resistance and is more energy-efficient.
Corn flakes cereal food making machine main functions:
For the extraction of potato starch, automatic fresh potato feed, crushing, separation, slagging, pulping. is also suitable for sweet potato, sweet potato, hawthorn, kudzu, plantain, and cassava.
advantages:
1: The smashing part is the first to use thorn bar type, discarding the manual sprint method in the past.
2: The lifespan of steel piercing teeth is twice the life of the previous piercing teeth, and can be replaced in ten minutes after wear.
3: The separation section uses a thick 40cm diameter separation tube, the separation is more clean, and the powder extraction rate is more than 99%.
Jinan Joysun Machinery Co., Ltd. is a modern food machinery and equipment manufacturing enterprise integration R&D, manufacturing, sales, and after-sales services.

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Shandong Leader Machinery
Mobile : 18660125156
Website : www.digit-life.com
Telephone : 86-05331-85064681
Mail : info@ldfoodmachine.com
Fax : 86-05331-85064682
Address : Leader Industrial Park Area F,Jinan,Shandong China

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