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Corn Flakes\Breakfast Cereals Equipment Process Line
I. Description of Corn Flakes\Breakfast Cereals Equipment Process Line
Corn Flakes are a kind of breakfast with high nutritional value. They usually use corn powder and other cereals as main raw material, through mixing, extruding, drying, baking, coating and cooling, to get crispy flakes. It always service as breakfast cereal mixed with milk of coffee. But it can also be a kind of leisure snacks. This process line can also make other shapes of cereals such as rings, balls, chocos, curls etc.
1. Raw Materials: Corn Powder and Other Cereals
2. Products: All kinds of snacks with different shapes and types. Corn Flakes Production Line
3. Capacity: 120-150 KG/H,200 KG/H,300-400 KG/H
4. Flow Chart: Mixing —Extruding —Flaking —Drying — Baking —Coating —Baking —Cooling
5. Voltage: Three phases: 380V/50HZ, Single phase: 220V/50HZ, we can make it according to customers' local voltage of different countries
6. Machines Materials: All the machines are made by food grade stainless steel.
7. Technical Parameters of Corn Flakes Production Line
II.Flow Chart of Corn Flakes\Breakfast Cereals Equipment Process Line
III. Corn Flakes Sample Picture
IV. Details and Physical of Corn Flakes\Breakfast Cereals Equipment Process Line
1. 1. Alloy (38CrMoAL) screw made by nitriding process, high strength and wear-resting. Self-cleaning ability, no need to discharge or clean the barrel and screw when roasting or replacing of materials.
2. Adopting speed-adjusted converter on feeding system, extrusion system and cutting system. Food grade stainless steel twin screw feeding machine, stable materials feeding in the whole food process.
3. Gearbox with automatic lubrication function, extending gear life.
4. Increased radiator on driving part for forced cooling effect, ensuring extruder operates safely.
5. Barrel with water-cooled circulation, raw materials not only for corn/rice, also for wheat flour/starch with high viscosity. Different moisture-extrusion temperature ratio, whole-expanded and half expanded as different type of products.
6. Cutting knife fixed in the die head seat, rotary cutting by V-belt drive.
V. Service & Turnkey Solution
a.) Consultation service before, during,and after sales;
b.) Project planning and design service;
c.) Debugging of equipment until everything is functional;
d.) Management of equipments' long distance shipping from seller's factory to the named place by buyer;
e.) Training of equipment maintenance and operating personally;
f.) New production techniques and formulas;
g.) Provide 1 year complete warranty and life-time maintenance service.
VI. Company Image
We, Shandong Light M & E Co., Ltd are located in the famous industry city-Jinan city,capital of Shandong Province.
We are professional manufacturer of food extruder and mainly deal with the manufacture,
research and development of the inflating food machine. According to the clients’ different requirements,
we could offer the whole complete processing line for all kinds of expanded snacks,corn flakes, nutrition powder,
pet food and so on.
Our technical assistance will help clients produce high quality products all the time.
VIII. Glories of Company
IX. World Market
Corn Flakes\Breakfast Cereals Equipment Process Line adopts world-class technology to customize and produce special racks. High strength, high wear resistance, sharp teeth, uniform and delicate powder slag processing, higher starch extraction rate. The replacement of racks is quick and easy, which greatly reduces the labor intensity of labor and greatly increases the production efficiency. The separation part adopts a non-frame type three-section separation structure, which has small resistance and is more energy-efficient.
Corn Flakes\Breakfast Cereals Equipment Process Line main functions:
For the extraction of potato starch, automatic fresh potato feed, crushing, separation, slagging, pulping. is also suitable for sweet potato, sweet potato, hawthorn, kudzu, plantain, and cassava.
1: The smashing part is the first to use thorn bar type, discarding the manual sprint method in the past.
2: The lifespan of steel piercing teeth is twice the life of the previous piercing teeth, and can be replaced in ten minutes after wear.
3: The separation section uses a thick 40cm diameter separation tube, the separation is more clean, and the powder extraction rate is more than 99%.
Jinan Joysun Machinery Co., Ltd. is a modern food machinery and equipment manufacturing enterprise integration R&D, manufacturing, sales, and after-sales services.
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