Famous brand breakfast cereal corn flakes processing machine
Corn Flakes Line
I. Refer to the breakfast cereal corn flakes production line
The processing line is a fullly automatic line which combines DG professional team with the European advanced technology; It is a breakthrough to solve the problems regarding to sticky material on the roller,low output of flakes pressing ,low shaping rate ,poor taste and so on .Resonable equipments collocation and realizable process control ensure high quality and delicious corn flakes production.The processing line not only reduces costs by improving efficiency, but also improves market competitiveness.
II.Ready-to-eat breakfast cereals: flexible twin-screw extrusion technology
• Directly expanded cereals, flakes, co-extruded products combinations
• Integration of various raw materials: white or yellow corn, wheat, rice, cassava powder
• New features, shapes, textures, colors, coatings and fillings
• Nutritional products enriched in fibers, vitamins and multiple cereals.
III. The corn flakes production line is applied to make corn flakes, breakfast cereal snacks ,normal corn puff snacks with various shapes and flavors,
IV. The raw material to make corn flakes / breakfast cereal snacks can be
corn flour ,rice flour ,wheat flour ,soya flour and so on .Production Flow
I. This corn flakes production line is composed of the following machines :
Flour mixer → Spiral elevator → DG75-II extruder → Cooling vibration → Air conveyor → Flakes presser → Air conveyor → Spreading and cooling machine → 3-layers cooling machine → Large elevator → 5-layers fuel oven → Large elevator → High temperature dryer(4) → Large elevator → Double-drum spraying line → Spreading vibrator → 5-layers fuel oven(extended) → 5-meters cooling conveyor
II. Technical parameter
Twin screw extruder
Twin screw extruder
Twin screw extruder
Twin screw extruder
III. Samples from the corn flakes / cereal snacks production line
Twin screw / single screw extruder for snacks ,soya, breakfast cereal corn flakes ,cheetos, snack pellets ,pet food ,fish feed and so on
1. Swiss technology , made in China
2. PLC touch screen for accurate and convenient control
3. Direct transmission of motor and distribution box reduces energy loss.
4. Imported bearing with high carring capacity.
5. Applied to various materials with totally enclosed type compulsive feeding way.
6. With water injecting device on barrel, it can adapt to the requirements of materials and quality.
7. The screw is made of high-speed tool steel with hardness > HRC62 ,which has a longer servive life.
8.Cordwood combined screw is applied to different materials and products with certain screw combination.
9.Independent and precise temprature control in each section ,automatic water cooling system
10. Suspension type rotary cutter with liner bearing adjusting device to ensure quick ,safe and accurate cutter adjusting.
Jinan DG Machinery Co., LTD. is leading manufacturer of snack food extrusion machinery . We are the only company that combines European technology with Chinese equipment. since inception to the present, DG's goal is to provide customers with optimized extrusion solutions. “The best quality and super service” is our constant spirit. DG offers the most practical and advantageous solutions for the production of various breakfast cereals and snacks, as well as for the production of animal feed, vegetarian protein and artificial rice.
Our products are widely exported to many countries such as: Russia, Australia, USA, Canada, Argentina, Uzbekistan, Tajikistan, Belarus, Mexico, etc.
We accept OEM orders, also can according to your needs to produce equipments. We have professional team to set up the equipments and also offer the technology and recipes.
I. DG has professional team to design the whole production line according to your requirements
II. we also help our client to develop the old production line and carry out new products
III. Custiomized factory layout designed is provided by our professionals
IV. Overseas technicians are available to help the clients for installation and adjustment
V. 12 months warranty for the machines , 24 months for some parts
To ensure that our client can make good quality products, Jinan DG Machinery offers perferct turn-key project with professional team .
Turnkey project in Russia
More detailed information and the best price will be offered ,pls feel free to contact :
Famous brand breakfast cereal corn flakes processing machine adopts world-class technology to customize and produce special racks. High strength, high wear resistance, sharp teeth, uniform and delicate powder slag processing, higher starch extraction rate. The replacement of racks is quick and easy, which greatly reduces the labor intensity of labor and greatly increases the production efficiency. The separation part adopts a non-frame type three-section separation structure, which has small resistance and is more energy-efficient.
Famous brand breakfast cereal corn flakes processing machine main functions:
For the extraction of potato starch, automatic fresh potato feed, crushing, separation, slagging, pulping. is also suitable for sweet potato, sweet potato, hawthorn, kudzu, plantain, and cassava.
1: The smashing part is the first to use thorn bar type, discarding the manual sprint method in the past.
2: The lifespan of steel piercing teeth is twice the life of the previous piercing teeth, and can be replaced in ten minutes after wear.
3: The separation section uses a thick 40cm diameter separation tube, the separation is more clean, and the powder extraction rate is more than 99%.
Jinan Joysun Machinery Co., Ltd. is a modern food machinery and equipment manufacturing enterprise integration R&D, manufacturing, sales, and after-sales services.
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