3 in 1 Full automatic tea bottling machine / plant / system / unit with centralization device
The transmission for bottles is adopted with locked the bottle neck. The advantages are:
(1) When customer needs to change the bottle shape, but the diameter of the bottle is the same or only small change, don't need to make any adjustment of the filling machine, can meet customer’s needs. When customer changes the bottle shape and diameter is bigger, also only need to use a shorter time to replace the body of the star wheel part. tea bottling machine is convenient for the customer's use, save the bottle shape change cost and time.
(2) Avoiding the second pollution of bottle neck.
1. tea bottling machine is designed more compact, more stable of controlling system, adopts with German FESTO, easy to operate and high automatically.
2. Using high accuracy and high speed filling valve. Liquid level is more accurate without water loss, ensuring the quality of filling.
3. Capping heads use magnetic torque device, ensuring the capping effect and protect the bottle cap.
4. Using frequency conversion motor of German SEW or America ABB, can be more convenient to adjust the capacity.
5. Controlling system has the liquid level control function, lack of cap detection alarm function, automatic alarm for card bottles function etc.
6. Using advanced touch screen control, can realize human-machine conservation.
|Bottle size||Neck :φ50-100mm:Height:150-320mm|
|Stabilized voltage supply||MingWei-TaiWan|
Except the down framework, the transmission parts and some parts that must be made of special materials. Other spare parts are made of stainless steel 304.
The roller bearing is made of stainless steel, the sealing ring is made of EPDM material, and plastic is made of UMPE.
The gripper is made of stainless steel, the position where hold the bottleneck is also made of stainless steel, compared with the traditional rubber gripper, it is much hygiene, durable, and no quick-wear parts, the screw parts of the bottleneck can avoid being polluted by the rubber gripper.
The gripper equipped with high-efficient spray nozzle, it can develop to any position of inwall of the bottle, and can save rinsing water. There is a cover above the spray nozzle which can prevent water spilling; and there are regulatory recycle slot and recycle pipes under the nozzles.
Rinsing time can be guaranteed for 4 seconds.
By adjusting the height of the rotary parts to adapt for different bottle height
The motivation is derived from the driven system in the framework passed by gear.
The supplying of rinsing water is controlled by solenoid valve
1) Adopted Germany anti-corrosion non-maintaining bearing that can reduce the pollution of filling to the environment.
2) The rotate plate is made of SUS AISI304, large flat toothed bearing.
3) The pressure mechanical valve is introduced the advanced foreign design with a fast filling speed, no hygiene corner pocket, a few sealing parts, and precise liquid level control. The whole valve is made of 304 stainless steel.
4) The filling system has a CIP circulation system to wash the pipeline and fake-cup used for cleaning filling valve. This system can clean the liquid pipe, liquid tank and filling valve etc. effectively.
5) This filling system has an automatic temperature control system.
6) The filling valve opens and begins filling when it moves down and touches the bottleneck, the filling valve move up and leave the bottleneck when it finishes filling.
7) The liquid supply adopts the automatic pneumatic valve magnetic liquid-level switch to control the liquid tank automatically.
8) The motivation of the filler is derived from the driven system in the framework and passed by gear.
This unit is the highest degree of accuracy of 3 in 1 machine, it is important for the machine to run stably and the product quality.
Characteristic of the screwing capper as follows:
1) Screwing capping head (the main parts which can assure the capping quality), the expert improve the design of magnetic steel, this improvement can reduce the defective rate of capping better and the traditional character of easy to set and adjust the torque of screwing capping head.
2) The screwing capping head is dual-purpose design; it is suitable for flat cap and sport cap.
3) The device which can take out the reverse cap and prevent the reverse cap passing is settled in the cap-falling guide. Passing by cap loading system.
4) A group of photoelectric switches are settled on cap-falling guide. The machine will stop when there is no cap on the guide.
5) A bottle inlet detect switch is settled on the screwing capper.
6) There is a cap-lock cylinder in the joint between the cap-falling guide and poking cap plate. It is realize that no feeding no cap.
8) By adjusting the height of the rotary parts to adapt for different bottle height.
9) The motivation of the screwing capper is derived from the driven system in the framework and passed by gear.
10) The main parts of the screwing capper are processed by the digital-control processing center
In the system, there will be temp control system, when the juice temp is lower or higher than set range, the filler will stop work and go through from back flow system to client’s juice tank;
The following pictures are the produced juice by this model machine for ref:
Capping Detailed picture
1. the tea bottling machine is packed by wooden case.
2. The delivery date of tea bottling machine is within 30 days after payment.
ZhangJiaGang City FILL-PACK Machinery Co.,Ltd. is loacated in Zhangjiagang city which is famous for beverage machinery producer collection. Intergrated the industry advantange and its own development in R&D, production, sales, after sales service, FILL-PACK is ready to serve more and more customers with our full range products and satified service.
FILL-PACK product is very critical in the choice of raw materials and spare parts. Korea 304 /316 stainless steel plate, ABB, SEW motors, 3 in 1 Full automatic tea bottling machine / plant / system / unit with centralization device, Mitsubishi, OMRON electrical control components, FESTO CAMOZZ the control valve, as well as international precision machining center for the fine quality of the machine foundation.
At present we produce: production lines for mineral water, pure water, fruit juice, tea drink, milk drink and carbonated drink with capacity 1000-20000bottles/hour; production lines for vinegar, soy sauce and wine 1000-20000bottles/hour; 3-5 gallon barreled water with capacity 80-1200 barrels per hour and various water treatment plants; We provide separate machinery or turnkey project.
Our product pass quality inspection executed by Bureau of Quality and Technical Supervision every year. Our factory is in accordance with ISO9001: 2000 certification system standards and we gain CE certificate for exportation to Euro countries. Our machineries are sold to more than 30 cities in China and over cross to American, Spanish, Hungary, middle east and African countries.
We help to set up your factory as our own home with our pure heart, we do to service, we learn to support!
1. FILL-PACK company can provide turn-key project for you, only you have any idea to start beverage factory plant.
2. FILL-PACK company have professional design team, our engineer can draw bottle samples and flow chart ofworkshop for you .
3. FILL-PACK company give you the best quotation for all kinds of beverage production, only you can tell me whichkind of drink you want to product, what is your capacity(how many bottles one hour) what is you bottle material, pet or glass,etc
1. We send the engineers to help installing, commissioning and training, the engineers start from our factory area.
2. We supply below necessary documents with the machine:
a. Machine layout
b. Electricity diagram
c. Machine certificate
d. General manual book/maintenance book
3. After one year guarantee, the seller provides payable spare parts and technician’s VISITING maintenance service.
3 in 1 Full automatic tea bottling machine / plant / system / unit with centralization device Completed a series of bread and hamburger productions such as continuous tableting, dough sheet finishing, sheet rolling, pattern making, quantitative cutting, stuffing, and forming an automatic swing plate. The whole process of mass production of bread and hamburgers was realized.
3 in 1 Full automatic tea bottling machine / plant / system / unit with centralization device Features:
3 in 1 Full automatic tea bottling machine / plant / system / unit with centralization device] uses a number of advanced technologies to integrate photoelectric sensing, electromagnetic induction, human-machine interface, microcomputer programming, new materials, and bionic technologies, with a high degree of automation. Materials used and packaging materials, etc.: All materials in contact with the surface are stainless steel, polypropylene, PU, latex, nylon 1010, etc. that meet food-grade safety requirements. is sealed with stainless steel and polycarbonate plates. Can meet the needs of large-scale industrial production, scale production of a machine can produce drawing bread, hamburgers, French bread and so on.
Jinan Joysun Machinery Co., Ltd. is a modern food machinery and equipment manufacturing enterprise integration R&D, manufacturing, sales, and after-sales services.
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