The glass bottle carbonated manufacturing machine is integrated with washing filling and capping together;
DGF series is used for carbonated drink packed in PET bottles;
The most advanced technology from Japan and Germany is employed in the design.
The bottle enters into the filling part of two-in-one machine by air conveyor through poking bottle star-wheel. The bottle that enters into the filler is hold by neck holding plate. The filling valve acted by the cam can realize up and down. glass bottle carbonated manufacturing machine adopts pressure filling way. The filling valve opens and begins filling when it moves down and touches the bottleneck, the filling valve move up and leave the bottleneck when it finishes filling.
The full bottle is transferred to the capping part through hold neck transition poking wheel. The stop screwing knife holds the bottle neck, keeps bottle upright not rotating. The screw capping head keeps in revolution and autorotation. It can finish a whole capping course including catching, pressing, screwing, discharging through the action of the cam. The full bottle is transferred to bottle outlet conveyor to the next process through poking wheel. The whole machine is enclosed with windows, the height of enclosed window is higher than the peak of the 2 in 1 machine, in the bottom of the enclosed window has return air outlet
The whole glass bottle carbonated manufacturing machine is controlled by PLC with touch-screen as the human-machine interface. The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically.
The frequency changing technology is used to adjust the operation speed sleeplessly.
|Description||Mono-bloc washing-balanced pressure filling – capping unit|
|Compressed air pressure||0.4-0.6Mpa|
|Rinsing||bottle neck blocking (Germ tech)|
|Filling||Constant pressure filling (Germ tech)|
|Capping||Magnetic screw capping (Germ tech)|
|Air switch||Schneider Germany||1pc|
|stabilized voltage supply||MingWei TaiWan||1pc|
|Photo electricity||Autonics Korea||1pc|
|Touch screen||Easyview Taiwan||1pc|
|Applicable bottle||glass bottle|
|Applicable filling content||carbonated beverage|
|Main motor Power||4.4KW|
|Dimension||2250*1650*2250mm (change according to bottle size)|
|Weight||2500kg (change according to bottle size)|
Bottle Washing machine
1.Except the down framework, the transmission parts and some parts that must be made of special materials. Other spare parts are made of stainless steel 304.
2.The roller bearing is made of stainless steel, the sealing ring is made of EPDM material, and plastic is made of UMPE.
3.The gripper is made of stainless steel, the position where hold the bottleneck is also made of stainless steel, compared with the traditional rubber gripper, it is much hygiene, durable, and no quick-wear parts, the screw parts of the bottleneck can avoid being polluted by the rubber gripper.
4.The gripper equipped with high-efficient spray nozzle, it can develop to any position of inwall of the bottle, and can save rinsing water. There is a cover above the spray nozzle which can prevent water spilling; and there are regulatory recycle slot and recycle pipes under the nozzles.
5.Rinsing time can be guaranteed for 4 seconds.
6.By adjusting the height of the rotary parts to adapt for different bottle height
7.The motivation is derived from the driven system in the framework passed by gear.
8.The supplying of rinsing water is controlled by solenoid valve
1) Adopted Germany anti-corrosion non-maintaining bearing that can reduce the pollution of filling to the environment.
2) The rotate plate is made of SUS AISI304, large flat toothed bearing.
3) The pressure mechanical valve is introduced the advanced foreign design with a fast filling speed, no hygiene corner pocket, a few sealing parts, and precise liquid level control. The whole valve is made of 304 stainless steel.
4) The filling system has a CIP circulation system to wash the pipeline. This system can clean the liquid pipe, liquid tank and filling valve etc. effectively.
5) This filling system has an automatic temperature control system.
6) The filling valve opens and begins filling whenthe pressure is balance between inside bottle and liquid tank, the filling valve move up and leave the bottleneck when it finishes filling.
7) The liquid supply adopts the automatic pneumatic valve magnetic liquid-level switch to control the liquid tank automatically.
8) The motivation of the filler is derived from the driven system in the framework and passed by gear.
This unit is the highest degree of accuracy of 3 in 1 machine, it is important for the machine to run stably and the product quality.
Characteristic of the screwing capper as follows:
1) Introduce most advanced cap sealing technology called France “ZALKIN ". With the help of expert from institute of electro mechanics and mechanical engineering of Shanghai Communications University, we successfully designed. For example: I) the screwing capping head cam (the main parts which can assure the machine run stationary), while adopting “ZALKIN” technology, the expert improve the authenticity and stability of the machine Stainless steel glass bottle carbonated manufacturing machine / equipment / line / plant / system / device / unit 350MLed on dynamics and kinematics. II) Screwing capping head (the main parts which can assure the capping quality), the expert improve the design of magnetic steel, this improvement can reduce the defective rate of capping better and the traditional character of easy to set and adjust the torque of screwing capping head.
2) The screwing capping head is dual-purpose design; it is suitable for flat cap and sport cap.
3) The device which can take out the reverse cap and prevent the reverse cap passing is settled in the cap-falling guide.
4) A group of photoelectric switches are settled on cap-falling guide. The machine will stop when there is no cap on the guide.
5) A bottle inlet detect switch is settled on the screwing capper.
6) There is a cap-lock cylinder in the joint between the cap-falling guide and poking cap plate. It is realize that no feeding no cap.
8) By adjusting the height of the rotary parts to adapt for different bottle height.
9) The motivation of the screwing capper is derived from the driven system in the framework and passed by gear.
10) The main parts of the screwing capper are processed by the digital-control processing center
11) The new capping head can make capping in both clockwise and anti-clockwise direction; It will make the cap correctly fix to the neck, correctness 99.999%;
Crown Cap for glass bottle:
The following pictures are the produced glass bottle carbonated beverage with Crown Cap for ref:
1. the glass bottle carbonated manufacturing machine water treatment system is packed by wooden case.
2. The delivery date of glass bottle carbonated manufacturing machine water treatment system is within 30 days after payment.
The Chilling machine in the whole line of Mixing part. The tank contains compressor using freon F-12 fefrige rant, and pressure sensor, and temperature regular for automatic controlling. it is corolStainless steel glass bottle carbonated manufacturing machine / equipment / line / plant / system / device / unit 350ML equipment for aerated water making industry.Company Information
ZhangJiaGang City FILL-PACK Machinery Co.,Ltd. is loacated in Zhangjiagang city which is famous for beverage machinery producer collection. Intergrated the industry advantange and its own development in R&D, production, sales, after sales service, FILL-PACK is ready to serve more and more customers with our full range products and satified service.
FILL-PACK product is very critical in the choice of raw materials and spare parts. Korea 304 /316 stainless steel plate, ABB, SEW motors, Stainless steel glass bottle carbonated manufacturing machine / equipment / line / plant / system / device / unit 350ML, Mitsubishi, OMRON electrical control components, FESTO CAMOZZ the control valve, as well as international precision machining center for the fine quality of the machine foundation.
At present we produce: production lines for mineral water, pure water, fruit juice, tea drink, milk drink and carbonated drink with capacity 1000-20000bottles/hour; production lines for vinegar, soy sauce and wine 1000-20000bottles/hour; 3-5 gallon barreled water with capacity 80-1200 barrels per hour and various water treatment plants; We provide separate machinery or turnkey project.
Our product pass quality inspection executed by Bureau of Quality and Technical Supervision every year. Our factory is in accordance with ISO9001: 2000 certification system standards and we gain CE certificate for exportation to Euro countries. Our machineries are sold to more than 30 cities in China and over cross to American, Spanish, Hungary, middle east and African countries.
We help to set up your factory as our own home with our pure heart, we do to service, we learn to support!
1.Why do you choose our factory?
There are many foreign guests cooperate with our company.We have enough experience and fund to provide you the high-quality products with the best price.
2.How long can you delivery?
About 30 days after we received the deposit(30%T/T in advance,70%T/T before shipment.)
3.How about your after-sale service?
One year repair for free Seller responsible for arrange engineer for installation and guide the workers of buyer how to operate and necessary repair,and give buyer a turnkey project.
4.How long can you finished the installation?
About 10-15 days.If the water and electricity is ready.If you have any questions,please do not hasitate to contact me.
After the equipment arrived at the customer's site. the customer is responsible for unpacking and arranging the equipment according to the placement drawing;Our technician will do equipment set up and commissioning,buyer should offer necessary help if needed
We are responsible for offering the technical training to user.Through training,users' technical staff can grasp and the skill of operation and maintenance proficiently.The buyer also can send staff to our company for learning.
The warranty period is 12 months after acceptance chech of the production line.if there is any different between the furnished equipment in the customer's factory and the equipment concerned in the contract.Contact Us
Stainless steel glass bottle carbonated manufacturing machine / equipment / line / plant / system / device / unit 350ML is a food processing equipment developed, developed and produced on the basis of Jinan Joysun Machinery Co., Ltd. absorbing advanced foreign technologies. The technical performance and quality indicators of have reached the advanced level of similar international equipment. Stainless steel glass bottle carbonated manufacturing machine / equipment / line / plant / system / device / unit 350ML From ingredients, extrusion, filling, forming, baking, spraying to finished products can be completed at one time, can produce all kinds of puffed foods, fragrant rice cakes, sandwich rolls (cakes) and crackers, cereal porridge, nutritional powder, etc. food. can produce all kinds of puffed foods, fragrant rice cakes and other sandwich rolls (cakes) and crisp biscuits, cereal porridge, nutritional powder and other foods. Using potato starch, corn starch, and flour as the main raw materials, the unique extrusion molding process is used to produce popular puffed foods with different shapes on the market. 222222 has a reasonable design, a high degree of automation, a clear control of extrusion parameters, the host is equipped with high and low pressure screws, increases the scope of use of raw materials, reduces costs, and improves product quality. The main products are spirals. Shells, round tubes, square tubes, circles, cartoon shapes, sports shapes, etc., produce products that are lifelike, crisp and crisp after being fried.
Jinan Joysun Machinery Co., Ltd. is a modern food machinery and equipment manufacturing enterprise integration R&D, manufacturing, sales, and after-sales services.
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