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glass bottle hot juice filling equipment / line / system with Motor conveyor glass bottle hot juice filling equipment / line / system with Motor conveyor glass bottle hot juice filling equipment / line / system with Motor conveyor

glass bottle hot juice filling equipment / line / system with Motor conveyor

Product Description glass bottle hot juice filling equipment / line / system with Motor conveyor Name of machine Model Size(mm) 3 in 1...
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Product Description

Product Description

glass bottle hot juice filling equipment / line / system with Motor conveyor
Name of machine Model Size(mm)
3 in 1 washing-filling-capping unit with backflow tank system for glass bottle RCGF12-12-4
Inlet belt conveyor SYS-1 2m
Outlet belt conveyor SYS-1 6m
Light checker DJ-1 1000
Cap sorting elevator TSJ-2 800*600*2100
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glass bottle hot juice filling equipment / line / system with Motor conveyor

The washing filling till capping including bottles, caps should be put in class 100 aseptic room.
We consider machine anti-corrosion facility, and use anti-corrosion materials. The special designed pipe line will take consideration about connection position and curving degree to prevent dead angel.
hot juice filling equipment is integrated with washing, filling and capping functions. It is suitable for hot filling to juice, milk and tea drink. And it will be suitable for production of non-soda drink of mineral-pure water after change some parts in packed in glass bottles. The most advanced technology from Japan and Germany is employed in the design. The gravity fixed liquid surface filling is used. The filling is fast, the amount of liquid is accurately controlled and the dropping and leakage are avoided. And it is applied with backflow system, air back flow together with liquid back flow, do not touch with material, reduce second pollution.
Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180~ along the conveying rail. There are two times of internal and external washing, the efficiency of bottle washing is high.
The magnetic torque is used for screw capping. The power of screw capping can be adjusted without steps. The power of the screw capping can also be fixed, and the caps will not be damaged, the capping is reliable.
The whole hot juice filling equipment is controlled by PLC with touch-screen as the human-machine interface. The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically.
The frequency changing technology is used to adjust the operation speed steplessly. The production capacity can be displayed digitally and can be adjusted conveniently.
The hot juice filling equipment can meet standard of hot filling under 85℃,no dirty corner with pipes and pump, and set with CIP hole.

Bottle In-feed

1) The clamp heads use special design clamp head for the glass bottle
2) The convey chain used stainless steel 304 material for long time use.

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Bottle Washing machine

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1) The high efficiency atomizing spray nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water.
2) The rinser is driven by driving system positioned inside machine frame via gear transmission.
3) Rinser using high-strength stainless steel bottles of spring-loaded folders, to ensure a stable reversal of the glass bottles. The nozzle is a plum-like structure can wash every corner of the side wall and bottom to make the bottle clean.

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Filling part

1) The liquid tank and all values are made of SUS304
2) The pressure mechanical valve is introduced the advanced foreign design with a fast filling speed, no hygiene corner pocket, a few sealing parts, and precise liquid level control. The whole valve is made of 304 stainless steel.
3) The filling valve opens and begins filling when it moves down and touches the bottleneck, the filling valve move up and leave the bottleneck when it finishes filling.
4) The liquid supply adopts the automatic pneumatic valve magnetic liquid-level switch to control the liquid tank automatically.
5) The motivation of the filler is derived from the driven system in the framework and passed by gear.
6) The fake cup design will make easy CIP cleaning;

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Capping part

This unit is the highest degree of accuracy of 3 in 1 machine, it is important for the machine to run stably and the product quality.
Characteristic of the screwing capper as follows:
1) Introduce most advanced cap sealing technology called France “ZALKIN ". With the help of expert from institute of electro mechanics and mechanical engineering of Shanghai Communications University, we successfully designed. For example: I) the screwing capping head cam (the main parts which can assure the machine run stationary), while adopting “ZALKIN” technology, the expert improve the authenticity and stability of the machine glass bottle hot juice filling equipment / line / system with Motor conveyored on dynamics and kinematics. II) Screwing capping head (the main parts which can assure the capping quality), the expert improve the design of magnetic steel, this improvement can reduce the defective rate of capping better and the traditional character of easy to set and adjust the torque of screwing capping head.
2) The screwing capping head is dual-purpose design; it is suitable for flat cap and sport cap.
3) The device which can take out the reverse cap and prevent the reverse cap passing is settled in the cap-falling guide.
4) A group of photoelectric switches are settled on cap-falling guide. The machine will stop when there is no cap on the guide.
5) A bottle inlet detect switch is settled on the screwing capper.
6) There is a cap-lock cylinder in the joint between the cap-falling guide and poking cap plate. It is realize that no feeding no cap.
8) By adjusting the height of the rotary parts to adapt for different bottle height.
9) The motivation of the screwing capper is derived from the driven system in the framework and passed by gear.
10) The main parts of the screwing capper are processed by the digital-control processing center
11) The new capping head can make capping in both clockwise and anti-clockwise direction; It will make the cap correctly fix to the neck, correctness 99.999%;

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In the system, there will be temp control system, when the juice temp is lower or higher than set range, the filler will stop work and go through from back flow system to client’s juice tank;

Electrical apparatus:
Transducer Mitsubishi E740-2.2K
Touch screen Easyview-TaiWan MT6070
PLC Mitsubishi FXIS-20MR
Stabilized voltage supply MingWei-TaiWan S-35-24
Contactor Schneider LCD-0610
Approach switch Autonics PR18-8DN
Air switch Schneider 3P-20A
Model RCGF12-12-4
Capacity (B/H) 0-4000(500ml)
Bottle size Neck :φ20-100mm:Height:100-320mm
Water Pressure 0.18-0.25Mpa
Water consumption(kg/h) 1000
Filling precision <+1MM
Air pressure 0.5Mpa
Air consumption 0.3m3/min
Power(kw) 5
Weight(kg) 4000
Dimension(L*W*H) 2100*1750*2100mm

Aluminium Cap for glass bottle:

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The following pictures are the produced glass bottle juice with aluminium Cap for ref:

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PLC Control

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1. the hot juice filling equipment is packed by wooden case.
2. The delivery date of hot juice filling equipment is within 30 days after payment.

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Customer's service:
1. FILL-PACK company can provide turn-key project for you, only you have any idea to start beverage factory plant.

2. FILL-PACK company have professional design team, our engineer can draw bottle samples and flow chart ofworkshop for you .

3. FILL-PACK company give you the best quotation for all kinds of beverage production, only you can tell me whichkind of drink you want to product, what is your capacity(how many bottles one hour) what is you bottle material, pet or glass,etc

After service:

1. We send the engineers to help installing, commissioning and training, the engineers start from our factory area.

2. We supply below necessary documents with the machine:
a. Machine layout
b. Electricity diagram
c. Machine certificate
d. General manual book/maintenance book

3. After one year guarantee, the seller provides payable spare parts and technician’s VISITING maintenance service.

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1.Why do you choose our factory?
There are many foreign guests cooperate with our company.We have enough experience and fund to provide you the high-quality products with the best price.

2.How long can you delivery?
About 30 days after we received the deposit(30%T/T in advance,70%T/T before shipment.)

3.How about your after-sale service?
One year repair for free Seller responsible for arrange engineer for installation and guide the workers of buyer how to operate and necessary repair,and give buyer a turnkey project.

4.How long can you finished the installation?
About 10-15 days.If the water and electricity is ready.If you have any questions,please do not hasitate to contact me.

As a leader in the food machinery industry ,we adhere to the principle of honest and trustworthiness all the time,and have a good reputation on the international market.Over the years, we explore and research in extrusion technology, so that the screw extrusion technology application areas are more extensive. Our single and double screw device has been used in the production of snack foods, breakfast cereals: corn chips, fried food, bread crumbs, soybean tissue protein, pet food, over 20 different functions and yield of the production line for choice; also can manufacture special designed according to special requirements the user's.Our products sell well both at home and abroad.Such as Gemany,Italy,Holland,Spain,Russia,Canada,USA,Mexico,Columbia,Japan,SouthKorea,Uzbekistan,Egypt,South Africa and so on.Welcome your enquiry.

3333333 professional production 111111.11111111 is a continuous feeding operation. 22222 production can be used for cattle feed processing, sheep feed processing, horse feed processing, rabbit feed processing, poultry and poultry feed processing, is a new type of small household particle machine, can also be used as feed processing plant Special particle machine, no dust, add the mixed powder feed into the hopper when working, no heating, no water, no drying, once formed by extrusion, the surface of the processed particles is smooth, the hardness is moderate, and the internal curing is deep and transparent. Starch gelatinization, protein coagulation and degeneration, improved nutritional value and digestion and absorption capacity,


Shandong Leader Machinery
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Website : www.digit-life.com
Telephone : 86-05331-85064681
Mail : info@ldfoodmachine.com
Fax : 86-05331-85064682
Address : Leader Industrial Park Area F,Jinan,Shandong China

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